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Found 2 results

  1. Guide : RB26 Inlet manifold removal Hi. So after finding not too many detailed guides on removing the inlet manifold, some with missing pictures, I decided to have a go at it myself my way and do a guide as I went. This is not an easy job, however it is not impossible. Tools you will need will be various 3 inch, 6 inch 3/8" and 1/4" extension bars, Swivel and Telescopic ratchet, 10mm, 12mm socket. Stubby 10mm and 12mm spanners and stubby ratchet, and Uni-jointed 12mm socket, also long nose pliers of various sizes and angles. Screwdrivers flathead and phillips various. 1. Remove Igniter, Boost Solenoid, Washer Bottle, Fusebox Cover 2. Remove 2 x Fuel hoses, feed/return that are at the underside of the manifold, one goes to a regulator under the manifold, these will leak so you will need some sort of rubber caps to put over them to stop the leakage 3. Unbolt the fuel filter and swing it out of the way. 4. There will be 3 bolts holding the fuel pressure damper and hard-pipes (Pic in Step 2) on the underside of the inlet manifold. You can now remove the 2 little smal hoses that link these to the fuel rail. These are often on very tight and may need to be cut and replaced. You can now remove these hardpipes from under the manifold. Picture below of how the piece looks 5. There will be a large wiring corrugated conduit near the area of these fuel hardpipes that were removed. This is held on by a large plastic holder. Use a flathead screwdriver to unclip the conduit from this holder and lower the conduit. There will also be a cable tie holding a wiring conduit to a bunch of hoses and other things, this cable tie can be unclipped without cutting it 6. The conduit clip in step 5 is attached to a metal holder which is bolted to the inlet manifold. Feel around to see where the bolt is as it's quite difficult to get an idea of it's position, you will feel a "hook" like metal piece here too. Both this hook and the bracket for the conduit clip is held on by the same bolt. As you remove it, note it's orientation so you can put them back in the same way. Picture below shows the orientation, 7. Drain oil and remove oil filter 8. Now it's time to begin unbolting the ISCV from the manifold, this is a big aluminium block bolted to the underside of the manifold. The block is held directly onto the manifold by Three bolts facing upwards, two of which are seen in the photo Below, the third one is at the other side, you will have to feel for it. Remove the bolts shown in the picture, aswell as the hidden bolt not shown in the picture. You will also now be able to remove the clindrical shaped solenoid below the ISCV held on by the bottom 2 bolts shown in picture, it's held on by a gasket that needs to be replaced later, and also has an electrical connector Also remove the cable tie shown in picture below 9. At the rearmost part of the underside of the inlet manifold closer to the firewall there is 2 large hoses that slide onto ports on the manifold, remove the clamps for these using long-nose pliers or whatever method you can and slip the hoses off. There is also a brown plug, unplug it. 10. At the back of the inlet manifold, at the top there will be 2 large rubber hoses connected to hardpipes, remove these rubber hoses from the hardpipes 11. The hardpipes in above photo lead down under the manifold, to a metal coupler that holds them together and to the inlet manifold. You can see this coupler if you peer down the gap between the manifold runners. These hardpipes need to be unbolted either from the inlet manifold, or from the other bracket that holds them to the rest of the hosing assembly to allow the manifold to come out either with this entire pipe together, or without it. Option A - Remove inlet manifold with hardpipes attached. Remove bolt highlighted in yellow. This option is preferred if you can get to this bolt. Option B - Remove inlet manifold without hardpipes attached. Remove bolt that normally will be found in hole circled in red. If you chose this option this bolt will be a very difficult one to get to, requires stubby 1/4" ratchet and socket. You will also need to unbolt these hardpipes from the ISCV via flange held to ISCV by 2 bolts, there is a gasket here too (Highlighted Green) 12. Remove fuel rail and injectors 13. Remove throttle level assembly 14. Remove the large pressure hose from the front of the inlet manifold, loosen both clamps on it to allow the maximum movement. This one is very stubborn and prying to with a screwdriver aswell as spraying WD40 deep inside helps make it loose. You need to pull from the bottom right section of the hose, and pull upward and slightly diagonally. 15. Remove inlet manifold nuts. Here you risk losings washers. There is spring and flat washers. This is most likely to happen for the underside nuts. Here you can use a small magnet attached to a screwdriver, then contact the screwdriver to the stud just enough to pull the washers to your screwdriver/magnet combo. 16. Remove the vacuum hose hose and bracket that goes to the brake master assembly, this will give more clearance for the inlet manifold to slide out. 17. You can now slide the inlet manifold out.
  2. Hi all I have just completed a PowerTune standalone digital dash install into my R32 GTR, and found there wasn't much guidance online around some of the nuances involved into doing this into the R32 GTR. I apologize in advance for not taking many photos of the project, but I will do the best I can to recollect and detail what is involved. Many hiccups came from how the R32 GTR gets its speedo signal to the different computers in the car, as me removing the OEM speedo causes that signal to be lost and messes with the HICAS and Power Steering systems in the car. Removing the OEM cluster also meant my ECU lost its speed reference, messing with any speed-related settings in the ECU itself. I.E launch control. It was super scary going into this with so many unknown factors, so my hope is that this helps at least one person do the same swap. For reference, this install was done in a car with a Link G4+ ECU, however the premise will be the same for any ECU. As I get time I can upload whatever photos and videos I have from the project in an attempt to make things clearer, and am happy to do my best to help others with the install. However, I am not super active on these forums, so flick me an instagram message and i’d be happy to lend a hand (@__DEZIAH). First up, everything we used to install the Powertune dash and do all of the plugs: PowerTune Digital Dash + GPS Unit Mako Motorsports R32 Dash Mount Mako Motorsports LED Lights: Indicators, High Beam, 4WD, Check Engine Light, Door Open, Handbrake, ABS, Battery, Oil Pressure Wiring basics (Wiring tools, wire, loom tube, heat shrink, insulation tape etc) Link CAN Expansion Loom Digital Dash Fuel Level Dampener (My particular one was from Spiyda) OEM Nissan R33 GTR Gearbox Speed Sensor 1x 8 Way DTM Deutsch Connector 1x 12 Way DTM Deutsch Connector 1x 4 Way DTM Deutsch Connector 2x 2 Way DTM Deutsch Connector Some of these parts may not be needed depending on how you want to do your install. I wanted to retain the functionality of the OEM harness, so that I could swap back to the OEM speedo if necessary and have it all work (all i'd have to do is reconnect the OEM speedo cable to the gearbox). I wanted it to be easily removable and tidy so we went with deutsch connectors to make the connection to the dash. I wanted the LED lights to be external to the dash for my warnings (and indicators, high beam etc), and most importantly I wanted fuel level to function and display on the dash. Preparing for the installation Start by removing anything and everything possible that could be in your way. Remove all of your interior trim pieces around the cluster, remove the OEM cluster, steering wheel etc etc. You want as much room to work as you can to make this process as easy as possible. I'd also suggest dropping your steering column to its lowest point to give you that extra little bit of room too. Wiring The LED's This was most likely the most time consuming part of the install. Because I wanted to retain functionality of the OEM harness, alot of splicing was required here in order to make that happen. I also wanted it to be tidy and easily removable, hence the use of multiple deutsch connectors. Below is what pins we spliced from the OEM harnesses, and what Deutsch connector we put them into. You don’t have to copy this exactly, and there may be a more optimal setup of where to pin everything, but this is what we did and it works. Function OEM Power OEM Ground DTM Power DTM Ground Indicators - Left 4 16 DTM 12 - Pin 1 DTM 8 - Pin 1 Indicators - Right 3 16 DTM 12 - Pin 2 DTM 8 - Pin 2 ABS 25 7 DTM 12 - Pin 3 DTM 8 - Pin 5 Battery 25 17 DTM 12 - Pin 3 DTM 12 - Pin 4 CAT Temp Sensor / CEL 25 29 DTM 12 - Pin 3 DTM 12 - Pin 5 Handbrake 25 12 DTM 12 - Pin 3 DTM 12 - Pin 6 High Beam 18 19 DTM 8 - Pin 3 DTM 12 - Pin 7 Door Open 25 30 DTM 12 - Pin 3 DTM 12 - Pin 8 4WD 31 32 DTM 8 - Pin 4 DTM 12 - Pin 9 Oil Pressure 25 34 DTM 12 - Pin 3 DTM 12 - Pin 10 These were wired into the Mako Motorsports LED’s which came with my dash, so it was as simple as matching them up and off we went. Be sure to test all of them as you go, as you don’t want to be chasing issues once you’ve completed all of your wiring. I have a bunch of videos showing all of this, but i’m unsure how to upload them here (or if I even can). Wiring The Fuel Level Dampener + Fuel Level The fuel level dampeners purpose is to stop your fuel level jumping all over the place. Without this, your fuel level signal will be jumping up and down and be an absolute nightmare to look at. The dampener requires a 5v power source to work, so we used one of my ECU’s spare 5v outputs to provide that power. My ECU also has a ‘sensor ground’ input, so we used that for the ground signal. Pin 6 on the factory harness is the fuel level signal, so that was spliced into to give the dampener the signal it was after. And it was then sent to the ECU using one of the spare sensor inputs. I did not bother wiring up a low level warning LED, as I could set up my dash to display one if I wanted. But who really relies on one of those to tell you that you’re running low on fuel in a car like this. The signal that comes out of my fuel dampener then runs to an Analogue input on my ECU, and the ground goes to the sensor ground input on my ECU. My ECU can now see my fuel level (after I calibrate it of course - of which I will outline further down). Installing The New Speed Sensor The R33 GTR speedo sensor slots straight in and works in the R32 GTR transfer case. Meaning this is a literal swap in and out job. Remove the one bolt holding your speedo cable in, unscrew the cable, then use a flathead to leverage the sensor out of the transfer case. You will lose some fluid doing this, so be prepared to re-fill it. Note: you can fill the transfer case back up through the gear shifter, as that is connected to the transfer case, NOT the gearbox in the R32 GTR. Wiring The R33 GTR Speed Sensor Due to the factory mechanical speedo drive in the R32’s, removing the OEM cluster creates a lot of issues. The car converts the mechanical signal that the cable gives the cluster, and converts it into an electronic one which is then sent out to multiple other computers in the car. This affects things like HICAS, Power Steering, and any ECU speed related controls. This means if you remove this connection, lots of this stuff breaks. Fortunately, it DOES NOT use this for the Atessa system, so your 4wd system WILL NOT be affected. There was so much conflicting information around this, with no clear answers. I have now done this myself, and can confirm 4wd works perfectly fine. I do not have an aftermarket 4wd controller. Our original hope was that we could wire the R33 GTR electronic speedo drive straight into the OEM speedo input wires on the loom (pin 13 for power, and pin 14 for ground), as in theory everything else would then work as intended. Power steering won’t get upset, and HICAS would still work normally. However when we attempted this, we made a mistake with the pinouts in our DTW connector, meaning it was not working. So we ended up wiring the electronic speedo drive directly to the ECU instead. Only then did we realize we had wired it incorrectly, so that it could have likely gone into the OEM location and all worked as intended. However we haven’t been able to confirm this, so it would be awesome if someone else giving this a try, can check and confirm. The rest of this guide assumes that this will not work. All of my calibration stuff in my ECU software can be found further down into the writeup. Power Steering Issue Explained The R32 GTR has a ‘speed-assisted’ power steering system, which adjusts how much power steering assistance you get based on how fast you are going. This means you get assistance at lower speeds, but it reduces as your vehicle speed increases in an attempt to improve overall steering feel. Whilst an awesome system in concept, when you’re messing around with the speedo sensor, it breaks it. Once your oem speedo signal no longer works, around 30 seconds to a minute after you begin driving your power steering will become extremely heavy and basically turn off. IT goes into some form of failsafe mode as it gathers something has broken, and reverts to the lowest assist setting it has. You’ll have found this happen if you’ve ever snapped a speedo cable too. The OEM system uses a voltage regulator based on speed to determine how much power is send to the power steering unit, ultimately adjusting therefore how much assistance you get. This leaves us with two possible fixes. Power Steering Issue - Fixes First fix (the one I did), wiring in a voltage converter and setting it at a certain voltage to give the motor a constant voltage at all times. This means your power steering will have a constant feel at all times, so its a bit of a balancing act getting it right. Too much voltage going to the motor, steering feel will be extremely light at high speed. Too little, and steering will be too heavy at low speed. I purchased one from Jaycar (part number AA0236), and wired it in, bypassing the OEM system. Ryno did an awesome writeup of how to do this, so i’ll link that below. Personally, I set my voltage regulator to around 6 volts, as I liked the steering feel. This is all up to personal preference, and I dont mind it being a bit heavier at low speeds to have great feel when i’m actually driving. (Ryno’s writeup: https://www.sau.com.au/forums/topic/453968-r32-heavy-power-steering-how-to-disable-speed-variable-assist-steering-and-control-power-assistance-level/). I mounted mine above my brake pedal - that way the metal heat sink can dissipate heat effectively, its not in the way of anything, and I can easily adjust it if I ever feel the need. I’m sure you could also get fancier and wire this to some sort of dial and be able to control your power steering assist on the fly. But at this point, I just wanted it working. The second fix, which is more complicated - is to use your ECU to control the speed sensitive power steering. I’m not super clued up on this, but you could essentially use your ECU to control the power steering motor. This link here detailed a bit of how to do this, but I never delved into it as it doesn’t bother me. https://www.gtr.co.uk/threads/reinstating-speed-sensitive-power-steering-without-hicas.507017/ HICAS Removing the speedo signal will also break your HICAS. However I absolutely hate HICAS, so it is removed from my car, meaning this is a non-issue for me. I’m sure there is also a way to fix this, but it is likely along the same lines as getting your ECU to control your hicas motor. Otherwise, be noted that HICAS will either outright not work, or act very strangely if you remove your OEM speed signal. Wiring In The Dash So at this point, you should have functional warning lights (indicator etc), power steering should be working again, and your ECU should be able to see your vehicle speed and fuel level. Now comes the easy part, wiring the dash itself. This particular dash just needed a 5v power signal (it comes with a 12v - 5v converter), so we used that directly into one of the cars ignition sources. You need to ensure you use a good, strong signal for this, otherwise the dash will have issues with running under power and may not operate correctly. We went for an ignition source instead of accessory as I didn't want or need the dash running whilst I am just listening to music etc. We then made a new ground for the dash and put it onto a bolt that goes through the chassis. This particular dash uses CAN to get the signal from the ECU and came with the required wiring. We plugged the supplied plug into CAN-2 on the ECU, and screwed the wires into the back of the dash. Not much more explanation really needed here. Calibration Now in theory, everything should be visible and working. All your signals and warning lights should work, your dash should power on, and your ECU should be able to see everything. Now, we just need to teach the ECU what everything does and means. Then, we need to tell the ECU to actually broadcast this data to the dash. (The calibration data is all on my laptop which I do not currently have access to - I will upload further when I can). My speed calibration settings: My fuel level calibration settings: My CAN broadcast settings: My custom fuel level CAN broadcast settings:
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