Hi guys
I have been through almost every BOV topic / post / thread on this and the sylineowners.com forum ad infinitum, but still have not seen any discussion on the below:
Here's a little background info: I have an R33 GTST with...
2835Pro S set to 1.1 Bar
HKS induction
Z32 AFM
Apexi PFC / Boost control kit (and Datalogit on the way)
ARC Frount Mount
HKS SSQV BOV!!
Plus other bits that are not really relevant to this discussion
My tuner has plumbed the boost control kit into pre intercooler piping, basically just off the turbo (boost gauge on PFC commander never shows vacuum!), which I can understand the reasoning - you see actual boost pressure from the turbo, not post Intercooler / throttle body boost). Also, all recirc piping has been removed / blanked off, so I can't really head back down the recirc route.
Because of this new "plumb boost feed directly off turbo" method, I now see massive spikes of 1.9 Bar plus massive flutter on gear change (you wouldn't normally see this when the boost controller is tee'd off the manifold). I'm guessing here that the BOV is not opening enough (it does open a little though).
So, there are two things to note with this issue:
1. HKS SSQV. Now I don't want to go into recirc / atmo discussions (as we've all seen multiple different theories here ) so can anyone tell me if this BOV can discharge the excess boost (1.1 Bar) effeciently? One thing I've noted with this BOV as well, is that the pressure generated by the turbo pushes against the piston, keeping it closed. So in theory, wouldn't manifold vacuum have to be greater than the boost pressure to pull the piston out?
2. 1.9 Bar being measured at the turbo. Surely this is bad?! For the guys that do not run a BOV, when the throttle body is closed, this equates to (I assume that a closed throttle has an area of 25mm / 0.025m (radius) squared times pi = 0.001963m2):
Pressure = Force x Area
1.9 x .98 (to get atmospheres) = Force x 0.001963
1.82 / 0.001963 = 927 N
Force = Mass x Acceleration
927 = Mass x 9.8m/s/s (gravity)
Therefore Mass = approx 100Kg?!
So an instantaneous mass of 100Kg is either being applied to the throttle butterfly / throttle butterfly pin, or the turbo blades?!?! Even if my theory of obtaining a figure for mass is incorrect, there can be no argument that 927N of force is being applied to either / both these parts, instantaneously...
Has anyone else measured boost spikes on the turbo side, or is there something completely wrong with my setup?? Thoughts / input on my force theory would be welcomed, as would an idea on an appropriate atmo BOV to vent the right amount of boost...
Cheers
Steve
P.S. I have now changed into my flame-retardant suite - let the burring commence!