juper33

Hi, This thread helped me a bit so I thought to help you guys too. Once you have removed the clicking box (I removed it without pulling the whole dash) it should look something like this. Theres small clips around that box. Try to open it carefully. I broke all of those and just glued it back together. When you get it opened you should see this. As you can see theres couple teeth missing from gears that are on the part with that arm. Next step you have to remove that bigger gear from the arm. Dont try to separate that gear from the axel, those are solid. I used tip of a knife to pry out some plastic inside that arm. I think you could also use a drill or something. Then I just used bended needle nose pliers to pop that arm off. Now we can aling those broken gears so that those broken parts will never touch other gears. Next I just used super glue to put that arm back. Remember to check that the smaller gear is working with whole movement of that arm. I think it has to be spot on so that broken part is not used. Grease everything up and then put that arm on the same position where it was when you took it out so it wont grind gears next time you change ac mode. Be careful not changing smaller gear position when closing that box. Put all back together and enjoy no clicking sound and working ac modes. - Jussi