Jump to content
SAU Community

Recommended Posts

Hi, New Member. I have been searching the threads for answers to my problem. However have yet to find someone with the same problem. I have a series 2 GTS 25T auto. Motor is standard with factory turbo. Basic first mods include K&N pod filter with cold air box, intake air temperature sensor, x force 3 inch bell mouthed dump and front pump and G.F.B. bleed valve. The bleed valve was plumbed up in series with the factory boost solenoid to obtain a dual boost of 7 and 9 psi. This worked well with no spiking. Most recent mods include new 600 x 300 x 75 fmic and replacement of remainder of factory exhaust with 3 inch pipe with existing cat and mufflers replaced with 3 inch mufflers (no cat) and terminating at rear with a Bee-R cannon muffler with 4.5 inch tip. The factory 2 stage boost controller has been removed and bleed valved plumbed in between the intercooler piping (hot side) and waste gate actuator. I have also installed an Apexi SAFC but yet to have tuned. My problem is that I cannot control boost even with the bleed valve screwed in (no bleed off). Boost increases to 15 psi at 5000rpm and hits R&R (sometimes). I have tried plumbing straight from piping to actuator without bleed valve also have disconnected actuator arm and wired waste gate fully open and this resulted in huge lag but ultimately boost still peaked at 15psi. I have a separate boost guage (auto guage) and have checked this against a HKS guage with no discrepancies. Surely other members must have experienced this problem as my mods are basic and common. Appears my only option would be to remove the turbo and dye-grind the waste gate to increase the opening. Any suggestions to the contrary would be welcomed. NOTE: I am from Southland, New Zealand and the intake temperature at the time was 6 degrees celcius.

Link to comment
https://www.sau.com.au/forums/topic/233288-boost-control/
Share on other sites

you said you fitted a new dump pipe? have you checked to see if the wastegate flap isn't hitting on the inside of the new dump pipe. if it is it wont be opening all the way and causing your boost to climb.

The dump pipe was my first mod and did not affect boost. The waste gate actuator works fine. I have pressurised it with an air pump and it opens to the full extent. As I mentioned before I have tried disconnecting the actuator arm and wired the gate flap wide open against the heat shield bracket, i.e. fully open well past that of the extent of the actuator arm and still have 15 psi boost at high revs.

Link to comment
https://www.sau.com.au/forums/topic/233288-boost-control/#findComment-4095184
Share on other sites

U know factory turbo can blow around 14psi right? 11-12 is considered safe...

I have a 33 gtst auto aswell, upgraded to r34 smic, pod and cold air intake, and a 3" dump, 3.5" catback xforce system, and for some reason it boosts at almost 12psi with the breathing mods done... i cant make it go any lower... and you got rid of even more restrictions (like the cat) and your boost is even higher :S.

I cant see a boost controller being much help but id try a couple see if they have any effect... when i put a turbotech manual boost controller in my car went spastic with R&R, nd with the dual stage turbo smart one for some reason it doesnt build boost instantly and my car likes it better lol...

Id try getting the safc tuned and get them to pressure test it... but then again if its still boosting at 15psi youd need to spend more money to retune after you solve the boost prob... so yeah sounds like ur gunna have to either restrict the breathing mods, modify/upgrade wastegate, or highflow/new turbo.... i guess it just depends on how much u wanna spend...

Link to comment
https://www.sau.com.au/forums/topic/233288-boost-control/#findComment-4095875
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • Hi, is the HKS  Tower Bar still available ? negotiable ? 🤔
    • From there, it is really just test and assemble. Plug the adapter cables from the unit into the back of the screen, then the other side to the car harness. Don't forget all the other plugs too! Run the cables behind the unit and screw it back into place (4 screws) and you should now have 3 cables to run from the top screen to the android unit. I ran them along the DS of the other AV units in the gap between their backets and the console, and used some corrugated tubing on the sharp edges of the bracket so the wires were safe. Plug the centre console and lower screen in temporarily and turn the car to ACC, the AV should fire up as normal. Hold the back button for 3 sec and Android should appear on the top screen. You need to set the input to Aux for audio (more on that later). I put the unit under the AC duct in the centre console, with the wifi antenna on top of the AC duct near the shifter, the bluetooth antenna on the AC duct under the centre console The GPS unit on top of the DS to AC duct; they all seem to work OK there are are out of the way. Neat cable routing is a pain. For the drive recorder I mounted it near the rear view mirror and run the cable in the headlining, across the a pillar and then down the inside of the a pillar seal to the DS lower dash. From there it goes across and to one USB input for the unit. The second USB input is attached to the ECUtec OBD dongle and the 3rd goes to the USB bulkhead connected I added in the centre console. This is how the centre console looks "tidied" up Note I didn't install the provided speaker, didn't use the 2.5mm IPod in line or the piggyback loom for the Ipod or change any DIP switches; they seem to only be required if you need to use the Ipod input rather than the AUX input. That's it, install done, I'll follow up with a separate post on how the unit works, but in summary it retains all factory functions and inputs (so I still use my phone to the car for calls), reverse still works like factory etc.
    • Place the new daughterboard in the case and mount it using the 3 small black rivets provided, and reconnect the 3 factory ribbon cables to the new board Then, use the 3 piggyback cables from the daughterboard into the factory board on top (there are stand offs in the case to keep them apart. and remember to reconnect the antenna and rear cover fan wires. 1 screw to hold the motherboard in place. Before closing the case, make a hole in the sticker covering a hole in the case and run the cable for the android unit into the plug there. The video forgot this step, so did I, so will you probably. Then redo the 4 screws on back, 2 each top and bottom, 3 each side and put the 2 brackets back on.....all ready to go and not that tricky really.      
    • Onto the android unit. You need to remove the top screen because there is a daughterboard to put inside the case. Each side vent pops out from clips; start at the bottom and carefully remove upwards (use a trim remover tool to avoid breaking anything). Then the lower screen and controls come out, 4 screws, a couple of clips (including 3 flimsy ones at the top) and 3 plugs on the rear. Then the upper screen, 4 screws and a bunch of plugs and she is out. From there, remove the mounting brackets (2 screws each), 4 screws on the rear, 2 screws top and bottom and 3 screws holding in the small plates on each side. When you remove the back cover (tight fit), watch out for the power cable for the fan, I removed it so I could put the back aside. The mainboard is held in by 1 screw in the middle, 1 aerial at the top and 3 ribbon cables. If you've ever done any laptop stuff the ribbon cables are OK to work with, just pop up the retainer and they slide out. If you are not familiar just grab a 12 year old from an iphone factory, they will know how it works The case should now look like this:
    • Switching the console was tricky. First there were 6 screws to remove, and also the little adapter loom and its screws had to come out. Also don't forget to remove the 2 screws holding the central locking receiver. Then there are 4 clips on either side....these were very tight in this case and needed careful persuading with a long flat screw driver....some force required but not enough to break them...this was probably the fiddliest part of the whole job. In my case I needed both the wiring loom and the central locking receiver module to swap across to the new one. That was it for the console, so "assembly is the reverse of disassembly"
×
×
  • Create New...