Jump to content
SAU Community

Recommended Posts

I was wondering has anyone managed to add in a cold air pipe for their pod's with stock intercooler? I looked everywhere and couldn't find any place to fit down a cold pipe.

Here's a pic of my pod. If someone can indicate where abouts they have fitted a cold air pipe that would be great :D

Also, has anyone created a template for their heatshield partition? i am in the middle process of drawing one up but if you can post a pic of your template so i can goto a aluminum place to get it cut out would be less work ;)

cheers

Here's a link to the one that I've made up.

http://hyperwa.com/sau/cai/

Heaps of people have used it and are happy with it.

Also, do a search, there is a massive thread on this subject in which all the info you need is in it together with heaps of pictures of other peoples cold air boxes.

J

Ah, here's yet another advantage of the front facing plenum mod :D With the front facing plenum you free up a hole under the air box which was previously used by the old intercooler piping, which you can then run your piping down. You can also free up the hole by re-routing your FMIC up and over the radiator instead of through the old pipes.

If you've still got the stock intercooler, or a front mount coming back through the factory piping, then you pretty much have to cut another hole in the same area. Personally, I would do one of the other mods first and then just re-use the old hole, rather than cutting a new one. But people have cut the extra hole with success.

Aluminium DOES conduct and absorb heat, and rather well. What do you think the heat sink on your CPU is made of? :D Aluminium actually conducts heat better than steel or iron.

(note: I know that some heat sinks are copper or other fancy materials. I'm just playing the odds here. My heat sink is copper :))

Edit: Of all the piping in your intake system, I'd say that the one going to the air box (if you have one) is the one least likely to be affected by heat soak. So you could get away with exposed aluminium there. Hell, I even have exposed aluminium on my intercooler piping and it doesn't seem to worry anything. But PVC is a lot easier to cut and work with, and cheaper. For something you can't really see from the engine bay, PVC is probably going to be a better option.

oppps :)

ok, anyway i have finish drawing up the partition and will head down to my local aluminum place to get it cut out. if it doesn't fit i'll use yours Jay95R33.

@Jay95R33 : so there's 3 plates off your template? bottom of pod, top of pod and 1 on the side?

I have seen 32's with the over-the-top pipes so I would say yes :D Instead of going back along the front near the cooler, the pipe goes straight up near the washer bottle (I think you need another hole, mine did) and then over the top of the radiator, and then across the top of the engine.

The cold air tube is something I've been meaning to do for ages, I just never got around to it :)

As far as CAI goes, I didnt bother until I got an aftermarket FMIC, otherwise you have to do some terrible hacking.

But once you remove the factory intercooler, you can use the existing piping from the factory intercooler for CAI and it works and fits beautifully with absolutely no modding. Just need a box heat shield box to seal it in now.

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...