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By jdmyo at 2012-04-21

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By jdmyo at 2012-04-21

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By jdmyo at 2012-04-21

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By jdmyo at 2012-04-21

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By jdmyo at 2012-04-21

Long block all togeather except lower cambelt cover. I also need to make up a piece to fit between the two covers to fill in the exposed space. Should get intake mani sorted this weekend and all aux. Still need to sort injectors and ECU but that should be it. Just have to build up the motivation to pull the motor out again..

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By jdmyo at 2012-06-01

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By jdmyo at 2012-06-01

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By jdmyo at 2012-06-01

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By jdmyo at 2012-06-01

Got a few more bits, some good some cheap ( intake mani ) Have a tial BOV on the way and have started pulling the motor out of the car..

My work place

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

Old injectors on top 270cc, new injectors below 550cc ( series 4 rx7 . Business card from the guy i got them off..

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

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By cefiro at 2012-06-29

Motor is ready to come out and BOV turned up.

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By jdmyo at 2012-07-05

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By jdmyo at 2012-07-05

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By jdmyo at 2012-07-05

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By jdmyo at 2012-07-05

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By jdmyo at 2012-07-05

A bit more progress. I got the flywheel machined again because im pretty sure it was out of balance after the first time and it has some pretty wicked heat spots on it. Got new heater, fuel and water hoses. Got a spiggot bush from nissan for $10 aswell. Thought it would have been more genuine.

Started to re-wire the injectors to suit Bosch injectors. Gave the engine bay a clean up and started preping the wheels to be re painted.

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By jdmyo at 2012-07-15

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By jdmyo at 2012-07-15

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Picked up some parts to relocate the battery into the boot. I went with 35mm double insulated cable instead of 25mm because a few people told me i will get less voltage drop due to the length of the car. Only down side is i had to buy 10m of it. I was thinking maybe running the earth the length of the car as well should provide a better earth.

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By jdmyo at 2012-07-16

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By jdmyo at 2012-07-16

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By jdmyo at 2012-07-16

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By jdmyo at 2012-07-16

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By jdmyo at 2012-07-16

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By jdmyo at 2012-07-16

Had my wheels painted satin grey, i did all the sanding which i now realise sux ***.. They came out looking pretty cool but i haven't put them on the car yet so not 100% sure if they will look as good on.... to late now..

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By jdmyo at 2012-07-27

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By jdmyo at 2012-07-27

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By jdmyo at 2012-07-27

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By jdmyo at 2012-07-27

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By jdmyo at 2012-07-27

Painted the sub frame with POR15 so it will stay nice and shiney. Fitted all new hoses and braided lines before putting the motor back in today.

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

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By jdmyo at 2012-08-05

Have been away for a few weekends so not a lot of progress. Injectors turned up from the states. Got an oil restrictor made up and thats about it.

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

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By jdmyo at 2012-08-30

Got everything togeather and fired it up.. no leaks so thats a bonus. Idle is a little funny but will figure that out this weekend. Will hopefully send it off for a tune in a week or so..

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By jdmyo at 2012-09-12

Had to lengthen both the TPS plugs.

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

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By jdmyo at 2012-09-12

Here are some photos in no particular order of what i have done since the last photo update..

Removed the standard 20det clutch after i ran the motor in and fitted a excedy 5 puk clutch. Broke the top hose fitting off the radiator ( not very impressed ). Wired in Z32 AFM. Took it to Torque Performance and had a nistune board fitted and a custom tune done. Got half way through shimming my spare diff. Did the front brakes. Went to powercruise. It rained. If ive missed something the pics will explain.

Now i just want to get out and use it.

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I forgot to take a pic of the dyno sheet so will do that next time im on the computer

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    • So this being my first contribution to the SAU forums, I'd like to present and show how I had to solve probably one of the most annoying fixes on any car I've owned: replacing a speedometer (or "speedo") sensor on my newly acquired Series 1 Stagea 260RS Autech Version. I'm simply documenting how I went about to fix this issue, and as I understand it is relatively rare to happen to this generation of cars, it is a gigantic PITA so I hope this helps serve as reference to anyone else who may encounter this issue. NOTE: Although I say this is meant for the 260RS, because the gearbox/drivetrain is shared with the R33 GTR with the 5-speed manual, the application should be exactly the same. Background So after driving my new-to-me Stagea for about 1500km, one night while driving home the speedometer and odometer suddenly stopped working. No clunking noise, no indication something was broken, the speedometer would just stop reading anything and the odometer stopped going up. This is a huge worry for me, because my car is relatively low mileage (only 45k km when purchased) so although I plan to own the car for a long time, a mismatched odometer reading would be hugely detrimental to resale should the day come to sell the car. Thankfully this only occurred a mile or two from home so it wasn't extremely significant. Also, the OCD part of me would be extremely irked if the numbers that showed on my dash doesn't match the actual ageing of the car. Diagnosing I had been in communication with the well renown GTR shop in the USA, U.P.garage up near University Point in Washington state. After some back and forth they said it could be one of two things: 1) The speedometer sensor that goes into the transfer case is broken 2) The actual cluster has a component that went kaput. They said this is common in older Nissan gauge clusters and that would indicate a rebuild is necessary. As I tried to figure out if it was problem #1, I resolved problem #2 by sending my cluster over to Relentless Motorsports in Dallas, TX, whom is local to me and does cluster and ECU rebuilds. He is a one man operation who meticulously replaces every chip, resistor, capacitor, and electronic component on the PCB's on a wide variety of classic and modern cars. His specialty is Lexus and Toyota, but he came highly recommended by Erik of U.P.garage since he does the rebuilds for them on GTR clusters.  For those that don't know, on R32 and R33 GTR gearboxes, the speedometer sensor is mounted in the transfer case and is purely an analog mini "generator" (opposite of an alternator essentially). Based on the speed the sensor spins it generates an AC sine wave voltage up to 5V, and sends that via two wires up to the cluster which then interprets it via the speedometer dial. The signal does NOT go to the ECU first, the wiring goes to the cluster first then the ECU after (or so I'm told).  Problems/Roadblocks I first removed the part from the car on the underside of the transfer case (drain your transfer case fluid/ATF first, guess who found out that the hard way?), and noted the transfer case fluid was EXTREMELY black, most likely never changed on my car. When attempting to turn the gears it felt extremely gritty, as if shttps://imgur.com/6TQCG3xomething was binding the shaft from rotating properly. After having to reflow the solder on my AFM sensors based on another SAU guide here, I attempted to disassemble the silicone seal on the back of the sensor to see what happened inside the sensor; turns out, it basically disintegrated itself. Wonderful. Not only had the electrical components destroyed themselves, the magnetic portion on what I thought was on the shaft also chipped and was broken. Solution So solution: find a spare part right? Wrong. Nissan has long discontinued the proper sensor part number 32702-21U19, and it is no longer obtainable either through Nissan NSA or Nissan Japan. I was SOL without proper speed or mileage readings unless I figured out a way to replace this sensor. After tons of Googling and searching on SAU, I found that there IS however a sensor that looks almost exactly like the R33/260RS one: a sensor meant for the R33/R34 GTT and GTS-T with the 5 speed manual. The part number was 25010-21U00, and the body, plug, and shaft all looked exactly the same. The gear was different at the end, but knowing the sensor's gear is held on with a circlip, I figured I could just order the part and swap the gears. Cue me ordering a new part from JustJap down in Kirrawee, NSW, then waiting almost 3 weeks for shipping and customs clearing. The part finally arrives and what did I find? The freaking shaft lengths don't match. $&%* I discussed with Erik how to proceed, and figuring that I basically destroyed the sensor trying to get the shaft out of the damaged sensor from my car. we deemed it too dangerous to try and attempt to swap shafts to the correct length. I had to find a local CNC machinist to help me cut and notch down the shaft. After tons of frantic calling on a Friday afternoon, I managed to get hold of someone and he said he'd be able to do it over half a week. I sent him photos and had him take measurements to match not only the correct length and notch fitment, but also a groove to machine out to hold the retentive circlip. And the end result? *chef's kiss* Perfect. Since I didn't have pliers with me when I picked up the items, I tested the old gear and circlip on. Perfect fit. After that it was simply swapping out the plug bracket to the new sensor, mount it on the transfer case, refill with ATF/Nissan Matic Fluid D, then test out function. Thankfully with the rebuilt cluster and the new sensor, both the speedometer and odometer and now working properly!   And there you have it. About 5-6 weeks of headaches wrapped up in a 15 minute photo essay. As I was told it is rare for sensors of this generation to die so dramatically, but you never know what could go wrong with a 25+ year old car. I HOPE that no one else has to go through this problem like I did, so with my take on a solution I hope it helps others who may encounter this issue in the future. For the TL;DR: 1) Sensor breaks. 2) Find a replacement GTT/GTS-T sensor. 3) Find a CNC machinist to have you cut it down to proper specs. 4) Reinstall then pray to the JDM gods.   Hope this guide/story helps anyone else encountering this problem!
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