Jump to content
SAU Community

Recommended Posts

I'm just trying to get into my fuel tank to see how difficult it is to install a Bosch 910 pump.

Got all the access panel off, removed the hoses and electronic plugs. Now there is a kinda a "jar" type thing. Its a bit of a bastard to turn around. Is that what i have to do? Or do i use a screwdriver or something to prise it off...like pop it off i guess??

I just don't want to be sitting there fro like an hour trying to turn it around when it has to be popped off.

Anybody who has opened it up should know what i am talking about i hope!

answer ASAP would be appreciated as i'm kinda doing it now

thanx

Link to comment
https://www.sau.com.au/forums/topic/18776-getting-into-fuel-tank/
Share on other sites

lol.. nobody was interested even though its a perfectly good pump and i was trying to sell it for like a month.

So thought well its just going to waste, may as well give it a go replacing my stock pump and see whether that helps fix my pinging problem (a possible cause?)

Didn't get anywhere today 'cause i had to do stuff so will have to try again tomorrow.

That plastic "lid" thing either needs a special tool to get off (some sort of spanner that fits), or you can punch it off with a screwdriver like you thought. I did the screwdriver method when attempting to swap my pump, and slightly damaged the lid. It was also an absolute BITCH to get back on, being plastic it kept popping off before I could get the thread started.

After I got the lid off I couldn't see how the fuel pump could be removed easily. I decided to quit while I was behind and just put the whole lot back together again. It was a learning experience :)

Even though I've since found out how the fuel pump comes out (it's on the end of a long bracket) I'm going to get the workshop to do it. It took me around 2 or 3 hours to get the lid on and off, and even though I'm sure it wouldn't take me that long to do next time, my workshop is only going to charge me $80 to do it.

I'll gladly pay that much to save some strain on my hands and my back.

Edit: Sorry, misread what you were going to do with the screwdriver. DON'T use it to lever the lid off, use a hammer on the screwdriver and punch the lid anti-clockwise on the thread. It takes farkin' ages because it's a long thread and it's even tougher to get back on. I presume most workshops have the correct tool and can do it in 30 seconds.

The whole guts will come out, just unclip the two plugs from the top lid...yes u were right about them...

Then stick your arm in......hopefully less than quarter of a tank.....grab the pump and wiggle it ....

just a little bit.... "old school :P"

It will come loose and the whole lot will come out and you will see what u were wondering about for so long.....

:)

[qupte]Edit: Sorry, misread what you were going to do with the screwdriver. DON'T use it to lever the lid off, use a hammer on the screwdriver and punch the lid anti-clockwise on the thread. It takes farkin' ages because it's a long thread and it's even tougher to get back on. I presume most workshops have the correct tool and can do it in 30 seconds.

Yer, that is what i was doing, jsut wondering whether it was actually going anywhere. It will come off eventually.. Brute force is always fun.

It's a very easy process and the pump install took me an hour.

Cheers, that is what i want to hear :)

Thanks - think i have enough knowledge, will let u guys know how it goes.

mmmm... petrol fumes :):D

btw: anybody attempting this - remove the battery for safety before playing with your fuel tank.

  • 8 months later...

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • A few small updates since the previous post and lessons. I decided to do a little interior light upgrade on the 110. I quite like the iilumo items, even if they're a bit of a premium over other brands. You'll also note the Stedi Fogs, that will go into the S15 fog lights as I needed to match the bulbs since I got the new ones earlier. I hope they fit as the body is quite a bit longer than your normal bulb.  Annoyingly, I managed to trip the fuse, which normally wouldn't be an issue until I located the fuse. I can't say I've ever come across this. I had lucked out that someone nearby had a spare, but oddly enough Toyota dealerships seem to keep this in stock. I ordered some to keep in my stash and as luck would have it, someone else nearby tripped the same fuse so I passed on the favour.  I also did a little service on the 110 ahead of some additional work coming up. It's been annoying that Goleby's stopped carrying this particular HKS filter for the 110, so now I need to keep them on order from Japan. I also took the opportunity to install a bash plate and number plate riser. The plate riser is such a cheap but nice fix to help really tidy up the car. I'm tempted to now also replace my headlights, on this car. Both items were from Project Aero.    I also needed to replace the rear tyres on the 110, and after trying to get it aligned learnt that I need to replace some bushes in the front end, so that's next.  Closing out this update with a nicer picture as always! 
    • Yeah mate, never miss it.
    • Any going to watch World Time Attack at SMSP this year?
    • Appreciate the correction on the "ground", that will make a huge difference to looking at this. That makes complete sense about AF70/AF71 which is what I had come down to being the issue, one of these. I'll have another look in the ignition wiring when I get a chance next week. I'll also make up a jumper wire for running that AF73 test.  ECU is fine, relay itself is fine, pump harness is fine and the pump itself is fine. I am going to upgrade the Walbro 255 anyway with a DW300 I have since I need to replace the fuel sender and I'm going to upgrade the FPR with my chasebays kit ready for new plenum/injectors/dbw, but I'll get this working first. That's why this is so frustrating. 
×
×
  • Create New...