Jump to content
SAU Community

Recommended Posts

Hey Guys,

I was driving home tonight from a mates place. Turned onto the Ring Road from the Hume Highway and accelerated normally up to 100-105 k/ph...I cruised for a bit and went to accelerate again started to hear a horrible noise from the passenger area of the engine bay and had no boost....I turned off my boost controller (normally I'll have it set at 7.0 PSI) and nursed the car back home..

The car idles fine, can't see any smoke blowing from the exhaust (then again it's night time when it happened so I'll try again in the day time). The only mods is an turbo back exhaust, return flow intercooler and boost controller (set to 7.0 PSI)...

What should I look at first and what should I be looking for??

If it's something major...it's going to suck because a) no cash (due to being Christmas time) and b) it's new years so most places are closed...

http://youtu.be/WZkrXaVx6lM - here is the video I took when I was close to home...you may need to turn the volume up to hear the noise (and pardon me for starting the bleeding obvious in the video)

Link to comment
https://www.sau.com.au/forums/topic/436895-lost-boost/
Share on other sites

UPDATE:

After spending new years away, I finally picked up a jack, jacked the car up and dropped the cat converter and checked the dump pipe and there is no evidence of exhaust fan bits....I took off the piping from the cooler the plenum and the turbo and found the nipple that is on the BOV return pipe (which appears to be the stock) has completely cracked and I can pull it off or plug it back in (I didn't have time to check the cooler pipes as I ran out of time)....

I have two questions.

1. is it best to weld it back up or plug the hole (since I have it blocked off currently)

2. I've quickly looked my HKS 2530 and realised that there is no nipple on the elbow coming off the turbo (the stock turbo does have one which one of the boost controller lines is connected to)...do I use that nipple or need to connect it somewhere else (all the piping that connects my intercooler to the turbo and crossover pipe is stock)

post-34764-0-54919300-1388983948_thumb.jpg

Link to comment
https://www.sau.com.au/forums/topic/436895-lost-boost/#findComment-7161564
Share on other sites

  • 5 weeks later...

I'll give you a quick update...I've been working interstate and hadn't had a chance to get the car fixed until a couple of days ago (also had to drive it to station and back a few times - nothing worse than driving and with something squealling from your car and people looking at you..lol)

It's finally all fixed, the turbo was pretty much dead...both compressor and exhaust wheels are on and there is some shaft play but when I'd tried to spin the turbine...It's stiffer and can hear the bearings are shot (hence the horrible noise)

I've finally got my car to the mechanics and got the turbo swapped out. So now I have the HKS GT2530 in. took out the broken nipple on the BOV return pipe and welded a bolt in its place..mechanic had to make some minor modifications with on with the oil and water feeds (I got to put a sleeve on the water feed pipe - any ideas)

The only issues I have left

-That it still makes a noise when it comes under boost (above 7psi) - I had this noise with the old turbo as well (I'll take a video later on to demonstrate) - I don't know if the BOV is actually working - what's the best way to test the BOV (and do you guys have any suggestions if I decide to get a new BOV)

-Get a Nistune installed and tuned (need to save up cash for this one) - With the 2530 installed I can drive around on 7-10psi but for my own piece of mind, getting the Nistune installed and then tuned for the turbo (I don't really like driving around with a new turbo but untuned)...Also it means I can do my engine upgrades and get a tune done straight away

Link to comment
https://www.sau.com.au/forums/topic/436895-lost-boost/#findComment-7190854
Share on other sites

To test the BOV; cut a piece of sheetmetal the same shape as the mounting flange, and clamp it between the mating faces on the pressurised side of the intake. If the noise changes, or idle/ response improves, it was leaking.

Link to comment
https://www.sau.com.au/forums/topic/436895-lost-boost/#findComment-7190878
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • Power is fed to the ECU when the ignition switch is switched to IGN, at terminal 58. That same wire also connects to the ECCS relay to provide both the coil power and the contact side. When the ECU sees power at 58 it switches 16 to earth, which pulls the ECCS relay on, which feeds main power into the ECU and also to a bunch of other things. None of this is directly involved in the fuel pump - it just has to happen first. The ECU will pull terminal 18 to earth when it wants the fuel pump to run. This allows the fuel pump relay to pull in, which switches power on into the rest of the fuel pump control equipment. The fuel pump control regulator is controlled from terminal 104 on the ECU and is switched high or low depending on whether the ECU thinks the pump needs to run high or low. (I don't know which way around that is, and it really doesn't matter right now). The fuel pump control reg is really just a resistor that controls how the power through the pump goes to earth. Either straight to earth, or via the resistor. This part doesn't matter much to us today. The power to the fuel pump relay comes from one of the switched wires from the IGN switch and fusebox that is not shown off to the left of this page. That power runs the fuel pump relay coil and a number of other engine peripherals. Those peripherals don't really matter. All that matters is that there should be power available at the relay when the key is in the right position. At least - I think it's switched. If it's not switched, then power will be there all the time. Either way, if you don't have power there when you need it (ie, key on) then it won't work. The input-output switching side of the relay gains its power from a line similar (but not the same as) the one that feeds the ECU. SO I presume that is switched. Again, if there is not power there when you need it, then you have to look upstream. And... the upshot of all that? There is no "ground" at the fuel pump relay. Where you say: and say that pin 1 Black/Pink is ground, that is not true. The ECU trigger is AF73, is black/pink, and is the "ground". When the ECU says it is. The Blue/White wire is the "constant" 12V to power the relay's coil. And when I say "constant", I mean it may well only be on when the key is on. As I said above. So, when the ECU says not to be running the pump (which is any time after about 3s of switching on, with no crank signal or engine speed yet), then you should see 12V at both 1 and 2. Because the 12V will be all the way up to the ECU terminal 18, waiting to be switched to ground. When the ECU switches the fuel pump on, then AF73 should go to ~0V, having been switched to ground and the voltage drop now occurring over the relay coil. 3 & 5 are easy. 5 is the other "constant" 12V, that may or may not be constant but will very much want to be there when the key is on. Same as above. 3 goes to the pump. There should never be 12V visible at 3 unless the relay is pulled in. As to where the immobiliser might have been spliced into all this.... It will either have to be on wire AF70 or AF71, whichever is most accessible near the alarm. Given that all those wires run from the engine bay fusebox or the ECU, via the driver's area to the rear of the car, it could really be either. AF70 will be the same colour from the appropriate fuse all the way to the pump. If it has been cut and is dangling, you should be able to see that  in that area somewhere. Same with AF71.   You really should be able to force the pump to run. Just jump 12V onto AF72 and it should go. That will prove that the pump itself is willing to go along with you when you sort out the upstream. You really should be able to force the fuel pump relay on. Just short AF73 to earth when the key is on. If the pump runs, then the relay is fine, and all the power up to both inputs on the relay is fine. If it doesn't run (and given that you checked the relay itself actually works) then one or both of AF70 and AF71 are not bringing power to the game.
    • @PranK can you elaborate further on the Colorlock Dye? The website has a lot of options. I'm sure you've done all the research. I have old genuine leather seats that I have bought various refurbing creams and such, but never a dye. Any info on how long it lasts? Does it wash out? Is it a hassle? What product do I actually need? Am I just buying this kit and following the steps the page advises or something else? https://www.colourlockaustralia.com.au/colourlock-leather-repair-kit-dye.html
    • These going to fit over the big brakes? I'd be reeeeeeeeaaaall hesitant to believe so.
    • The leather work properly stunned me. Again, I am thankful that the leather was in such good condition. I'm not sure what the indent is at the top of the passenger seat. Like somebody was sitting in it with a golf ball between their shoulders. The wheels are more grey than silver now and missing a lot of gloss.  Here's one with nice silver wheels.
    • It's amazing how well the works on the leather seats. Looks mint. Looking forward to see how you go with the wheels. They do suit the car! Gutter rash is easy to fix, but I'm curious about getting the colour done.
×
×
  • Create New...