Jump to content
SAU Community

Recommended Posts

Hey all,

Just got a 91 R32 GTS4 on the road last week, and having issues with breaking up. Im going to list the mods, the symptoms, what i have done to try and fix, and where its gotten me. Thanks to all the contributors the the board for the info thus far.

I got the car a few weeks ago, but have no way of contacting the owner. I bought it through a 3rd party.

Rb20DET GTS4
Automatic Tranny

HKS SSBOV
HKS Pod filter (ripped rubber)
Test Pipe
3" Exhaust
Some kind of replacement coil loom (looks like wiring spec)
Stock Turbo??

-Car breaks up above 40% throttle. If i ease into it, itll pull until about 5000RPM. Cruising at highway speeds, the exhaust had a steady tone, with a faint pop every second or so. Gas Mileage is bad, but i also dont know how these cars drink gas when driving "spiritedly".
-Hicas light comes on, after a few miles of driving. I checked the PS Fluid level, and it seemed ok. The car definitely needs an alignment though, as the wheel isn't completely straight while cruising. Going to get new tires, then have an alignment done.

Popping the hood, reveals a removed spark plug cover. The ingnitor is "mounted" to the firewall with zip ties. 3 of the 6 stock coils had heavy heavy build up on the contact points. The plugs looks black, but not terrible.

I replaced the plugs with NGK Bpr6-11. Didnt change gap (probably will go to .08 when i install the new coilpacks.)
-This made the car run "different", not def better or worse. just different.

I ordered a new complete set of Coilpacks. While i understand that probably only some of them are toasted, i figured on a 25 year old car it worth replacing them all. The packs on the car still say Nissan on them. I have no way of knowing for sure, but logic tells me at some point the previous owner bought a new set of performance coilpacks with a loom. They discarded their stock loom. When selling the car, they reinstalled the stock coilpacks, but left the new loom in because the old one was gone. The spark plug cover is in the trunk. Half of the bolts for the coilpacks are missing, some only have 2 bolts holding the pack on. None of them have all 4 bolts. All the hardware for the plug cover is gone. (the cover is in the trunk however).
-Will put in the new coilpacks, and reinstall the cover and mount the ignitor to the top of the cover. I bought new hardware from local store to remount everything

The HKS Pod filter has a large tear in the rubber part behind the filter, but before the entrance to the maf. When i give it throttle, i can hear the air being sucked into the small gap. Different sound than typical....sounds like a suction through a straw.
-Will buy a new pod filter. Will probably try and duct tape the gap in the one i have now, to see if it will help. Obviously, this is not a fix, just more of a test.

The previous owner, at some point, had a different kind of MAF in the car. I know this because they added a 2nd plug to the harness, but never removed the original plug. They pretty much Tee'd into the harness, and made it so a different MAF can simply be plugged in.
-Will, carefully, open up the harness by the MAF and remove the 2nd plug. Solder and heat shrink everything. Im sure that having the 2nd plug there is creating a decent amount of interference and noise for the ecu to have to deal with. Adapter plugs are cheap enough now, that if i ever need to switch to a Z32 or whatever, i can simply do that.

If these corrections do not fix the issue, i will move onto installing a relay for the fuel pump and getting a new fuel filter. I will probably get a new fuel filter anyway, to just know its been done.

Any tips or suggestions are welcome. Thanks ya'll

Gap plugs down to 0.8 first and see if that helps. Replace the torn pod. Pop the cover off the afm and check the solder joins, they often go dry or crack, re soldering usually fixes that. Try all that and report back. Hope it turns out to be a simple fix.

  • Like 1

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
    • For race cars, this is one part where I find having the roll cage bar having gone through a hole in the floor better than the build it up on a ledge inside... The Merc I help on, the main hoop ends are marked on the car, and the jack is marked... Jack goes under a few inches and lifts one whole side of the car up... Removes that fight for long slim jacks for race car duties!   My biggest issue for the daily drivers I work on, is my jacks don't go high enough. The jacks start out on a few blocks, jack it up, then start a second jack under it on more blocks, and then I can get an axle stand under it. My axle stands are presently in use, and are nearly fully extended. The car is sitting with barely more than a cm of clearance to get the wheel off the studs! Sarah's Kluger is the same, as it has an ungodly amount of droop available in the suspension and a distinct lack of good jacking points!
    • Happy? Yep, my to do list is getting shorter and shorter. Either this light approaching is the end of the tunnel, or I'm about to be hit by a train... Ha ha ha   Also, Duncan isn't that far out of town that you need to make a multi day drive out of it. 😛
    • Sorry I meant that we are building the EH for a client.
    • LOL, when one "money pit" is never enough Noice, and excellent work mate
×
×
  • Create New...