Jump to content
SAU Community

Recommended Posts

hey Steve,

any issues with temps after the grout fill job?

Yo,

motor just got stripped down and reported on.....

Engine temps and water temps were fantastic whilst on track

max of ~90 degrees after each session (air guides/twin thermos air/breather tank were fabricated)

draw back.... concrete caused a hairline fracture upon setting (still tracked for 6 events after) :)

all parts in great condition, would reuse consumables if a street car but not taking any risks with new N1 block

:cheers:

Fire wall bars are cut that accuratly we can weld the tube back to the fire wall to seal it up, no cut plates required....

post-20349-0-65316300-1357544993_thumb.jpg

And on the inside shit just got wild

post-20349-0-85504400-1357544972_thumb.jpg

post-20349-0-29056800-1357544984_thumb.jpg

post-20349-0-70476700-1357545005_thumb.jpg

Hopefully finish off the front end of the cage tomorrow, few more bars to through to the strut towers and more chassis reinforcement to come.

First stage of this monster cage is now done.

Basicly there are plates welded to the area of the floor where the chassis rails are spot welded to the fire wall. The tubes running to those plates actually go through the plate and are welded to the inside of the actual chassis rail. The plate is then welded ontop to reinforce the rail to both the cage and the fire wall.

There is obviously tirangulation to those critical pick up points.

There is 3 bars running out to 3 points on the strut towers.

One horozontally out which will oppose the side intrusion. One out to the strut top and tower intersection which is X'ed inside the car and another from the base of the front leg to the side of the tower where the camber arms are bolted to.

The bar at the base of the front leg to the chassis rail bars is there for two reasons, one is to aid in a side impact, transfering the force to yet another strong point of the chassis and also to provide a triangulated support for the main rail support bar.

enough explaining, enjoy the first stage of what is probably the most comprehensive cage anyones ever put into a skyline.....

post-20349-0-28354700-1357631393_thumb.jpg

post-20349-0-07192500-1357631402_thumb.jpg

post-20349-0-77773200-1357631407_thumb.jpg

post-20349-0-73332000-1357631412_thumb.jpg

post-20349-0-54860100-1357631416_thumb.jpg

post-20349-0-83838700-1357631419_thumb.jpg

post-20349-0-05931000-1357631423_thumb.jpg

Steve mentioned people were asking him how the car was going.

Update, the cage is nearing completion, hopefully tomorrow the hoop will have its diagonals and the front bases plated up.

Fab work left is some new jacking points under the car, pedal box frame and install, seat mounting and a new steering coloum.

Then a rewire before being sent off for paint

post-20349-0-03858500-1358231799_thumb.jpg

post-20349-0-79559900-1358231800_thumb.jpg

Back to the top for this one,

Its getting a face lift

post-20349-0-46256700-1357378574_thumb.jpg

post-20349-0-98805600-1357378575_thumb.jpg

When someone drops a car like this off at pro fabrication and says I dunno what I want just make it good the wheels start to turn.

Ive designed and FEA tessted the following cage and thats whats going into this R34

Front section to strut towers

post-20349-0-70588500-1357379010_thumb.jpg

post-20349-0-66834800-1357379012_thumb.jpg

post-20349-0-91640400-1357379015_thumb.jpg

post-20349-0-39359800-1357379019_thumb.jpg

post-20349-0-76991800-1357379021_thumb.jpg

post-20349-0-39872700-1357379024_thumb.jpg

post-20349-0-45767600-1357379026_thumb.jpg

When you say 'FEA tested' what exactly have you done. I'm assuming a beam model of the cage minus chassis looking at torsional stiffness? How much optimisation is done (stiffness vs. weight) - I imagine there are diminishing returns when you start adding that much bar work.

Just cage modelling correct. We are mainly looking for ways to even out the load distribution and maximise torsional strength.

Weight vs ridgity is factored,

Obviously as you say there comes a point where the cage just becomes heavier without adding any strength. I questioned the small bars running from the base of the front leg to the chassis rail mounts. When removed we lost side impact resistance on the front leg. 1.1kg worth of bar that was worth while.

There wasn't much else that we tried which added any great benifit.

The only thing I'd like to have changed is the location of the X between strut towers. I think it should have been wider but engine restrictions prevented it.

The engineer we use to do these designs with us here always harps about intersection location. Problem is when you take the design to a car a lot of the time locations can't be exactly where they are desired.

I just seen your PM too ill send you a quote tomorrow.

Went in today for a seat fitting.... I have to say that the quality of the workmanship speaks for itself. To see it come together from scratch is truly amazing.

Motor duties have been appointed to PowerTune for a freshen up... N1 block now replacing the cracked concrete block. They were really impressed with the condition of the bottom end... Credit to the dry sump by PFRE and machine/assembly work carried out by Greg at Duncan and Foster.

  • 2 weeks later...

The rollcage is now completed and the body has been seam welded. Looks like a mess but once painted will be tidy.

The custom steering coloum is also finished.

We start with a shaped plate on the firewall and mount a spherical bearing and carrier to the plate.

Using 25x2.1mm 4130 tube the steering colum passes through the spherical into the engine bay.

I've machined up a basic 6061 series alluminium block to house the upper roller bearing in and support the end of the shaft.

More bar work from the bearing plate to the cage and bulk head support the coloum.

Modified sparco adaptor is welded into the shift and a roll pin is drilled and banged in for extra security.

This steering coloum is exactly how the V8 Supercar colums are done.

Pedal box mountings are underway but not completed yet, custom throttle pedal is also underway. We couldn't use a 3 pedal box due to the design of the cage. A custom pedal is being fabricated to clear the lower cage bars.

Fabricated pedal box mount completed. Reinforced with 1 inch 4130 tube back to the lower chassis rail support bars.

Decided today that the car is going to need some new jacking points under the car, the chassis rails have been squashed and the sils damaged from jacking the car up all the time at the track. Some specific jacking points coming from the cage will save the cars structure

post-20349-0-34760700-1359356355_thumb.jpg

post-20349-0-90900700-1359356357_thumb.jpg

post-20349-0-05585900-1359356360_thumb.jpg

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...