Jump to content
SAU Community

Boost Leak


donut_kng
 Share

Recommended Posts

Ok, after having grief getting my boost controller to work, I have narrowed it down to it being a boost or exhaust leak.

Im thinking its either from either 1) exhuast i.e manifold to ext wastegate or turbo to manifold or manifold to engine or no. 2) somewhere along the intercooler piping to throttle body.

Basically what it does, is no boost past 15psi with any boost controller turned up to max, and with no boost controller - running it straight of the ext wastegate I only see bout 10psi, when it has a 14psi spring.

My question is is there any way to tell where the leak is from (1 or 2)? Just would like to get a heads up before I start ripping off impossible to get to wastegates.

Cheers in adavanced.

Link to comment
Share on other sites

by boost i mean exhaust pressure or boost pressure,

as my theroy is if im not making boost its either bcause its pissin out through a leak before it gets to the turbo, or after the turbo has made the boost BUT before it gets to the plenum (which is where the guage is tapped off)

I have tried 2 boost controllers both with the same problem - and even tried it with no boost controller and im only getting 10psi out of a 14psi gate.

Link to comment
Share on other sites

(I keep this saved because I couldn't be bothered to write it up everytime someone asks how to find a leak in the intake.)

1. take your pod and AFM off.

2. use a baked bean can (full) and put it into your rubber intake pipe (assuming its still the stock one).

3. tighten up the hose clamp onto the tin creating a seal.

4. Open the throttle body with a brick on the accelerator pedal.

5. take a hose that is plumbed into your intake between the turbo and the plenum or off the plenum itself.

6. Get an air compressor and pressurize the system through the hose and get someone to read the psi on the boost gauge. you only need about 5psi. you can use the compressors at the servos.

7. Listen for a leak. And use the soapy water in the spray bottle to find exactly where it is if need be.

It is easier to find a boost or pressure leak using this method because the car is not running and is easier to hear and locate.

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
 Share



  • Similar Content

  • Latest Posts

    • Slap a 460L into the car, send its mum.  
    • So last night pulling away from the lights, I lost power for about 1 second. Bit weird, but I kept driving... 5 minutes later the pump completely dies. When I tried to start the car, the pump won't even prime.  I left the car for about an hour, tried to start it and it all appeared fine. Pump primed, car started, got the fuel pressure I should have.... Start driving home, 5 minutes later it dies again. I'm stuck in a shit spot this time going up hill with a car right behind me, so I just let the car continue to turn over while praying to the fuel pump gods. After about 2 minutes of turning the engine over, the fuel pump came back to life and I got home (only about another 5 min away).  So I've been digging around online, it seems like the 525 fuel pumps really don't like to be run at 100% all the time. I've found quite a few examples online of people killing their Walbro 525 pumps within about a year of usage when they are run without PWM.  So, my pump is an Aeroflow 525 (AF49-1057) and I've been running it at 100% without PWM. I'm thinking the Aeroflow 525 didn't like being run at 100% and has burnt itself up.  I really am sick of dealing with fuel pump issues, my current thoughts are -  1. Use a Walbro 450 and run it without PWM. It seems like these pumps hold up pretty well to being run at 100% all the time. I only make about 350kw and can't see me making any more power any time soon so this is probably a fine option.  2. Get a Walbro 525, run it with PWM. I know doing this will annoy me as I feel like with only 350kw, its extra expense that I don't "need" and I'll be thinking the whole time while setting it up that I should have gone with option 1. I know I'll be happy with this option when its setup and running, its only the initial setup frustration and cost as an issue.  3. Get a Walbro BKS1001 brushless pump. This is the fu*k it I'm already going PWM, might as well go full retard. This option just seems better in every way, with the only downside being cost. But I don't know much about this pump so I could be wrong.  Happy to get everyone's thoughts before I go digging around in the fuel tank again. 
    • Doing it this weekend. For sure this time. Thank you forum gods.  And im running map sensor now with the haltech. Still have the AFMs attached to the mushroom dome shaped air filter things
    • Actually, it is probably pretty legit. I mean, it's still woke feminazi bullshit academia, but you would have to agree that it is very likely that there would be a correlation between wanting a loud exhaust and scoring at the unpleasant end of the scales for dark triad personality traits. The fact that they found it didn't correlate with narcissism and only with psychopathy and sadism definitely shows that the loud exhaust thing is more of a "f**k you" than a "look at me", and I reckon that rings pretty close to most of the dickheads who take it to the extreme. Remember, this is correlation with tendency to be closer to one end of a personality trait scale than the other end. Of course someone who is at the literal opposite end of the psychopathy scale is going to be so considerate of others that they wouldn't even think about wanting to upset anyone with a loud exhaust. So the finding isn't that "you are a psychopath". Just that you score more towards that end of the scale than someone who doesn't like loud exhausts (on average, not necessarily even for specific individuals).
    • Blitz ER34 at some point hopefully, should be allowed in Gr3 if they do.
×
×
  • Create New...