Jump to content
SAU Community

Recommended Posts

I have a HKS cast low mount exhaust manifold and hks t300s turbo that i'm trying to fit on my RB20DET at the moment but seem to be having trouble. The turbo is fouling on the engine mount.

Has anyone else used a setup like this on an RB20? The setup originally came from an RB25DET in an R32 (BHDaves car) so i assumed i should have been able to put it on without too many dramas?

I was trying to put the turbo and manifold in as one piece to make things easier, do i have to put the manifold on and then bolt the turbo up? It didn't seem like that would have made it any easier but i dunno... :)

Link to comment
https://www.sau.com.au/forums/topic/257741-hks-low-mount-mainfold-and-turbo/
Share on other sites

Yeah... physically the turbo is around the same size as a 3576r i think...

So when you say dremel... am i just dremelling the parts of engine mount that are in the way? How much has to be cut out?

dremel been there done that twice now with hks cast manifolds

must be decent sized turbo i.e to4r etc

the front housing is about the same size as my 35r's .70

Do you just dremel the useless looking alloy bit or the actual mount? looks like its gonna be a task putting some piping on the 4" intake where its sitting..

Depends what mounts he was using, i know RB25 and RB26 mounts are interchangable, but not actually the same as my RB26 now sits very low in my engine bay using 26 mounts as opposed to my RB25 using 25 mounts

Maybe its a sign you shouldnt put a T300 on a RB20? :)

The engine side mount itself only needed a couple of taps with a hammer to clear the housing. The rubber bit needed the heat shield (?) removed and there's a fairly chunky bit of metal that wraps around from the base up the side that doesn't attach to anything, that has to be ground off. And on the cross member side just grind/bash away until it clears.

I used rb20 mounts

And you do need to install the turbo on the car unfortunately, though i did figure out when a stud stripped on the turbo/manifold flange that if i undid the engine mounts and lifted the engine up and toward the drivers side there was just enough room to get it out while bolted together and back in too, but not an easy task.

The comp housing was in about the best position to clear the manifold and have room to get the outlet pipe connected. If you rotate it too much you'll run into issues with melting silicone or the other way hitting body work.

Send me a pm, I can give you a couple of photos, they aren't great as i had a camera phone in bad light but may help. I can take some new photos of the cross member butchery and the engine mount with bend too.

Cheers

Dave

RB25, HKS cast low mount with a GT3076 WG and I had to grind away the heat sheild and part of the metal that the rubber mount is bounded to. You can't get away without doing it unless you have an RB30, then the extra 38mm lifts the turbo up enough to clear it.

I used a 4" angle grinder with a s/s cutting blade [they are super thin 1-1.5mm]. I finished it off with a sanding disc on the 4". Make sure you cover everything up real good because rubber and filings dust goes everywhere. Blow it all down when your finished [if you have a compressor].

Don't be fooled into thinking that you have to cut the side away, its more towards the passenger rear than the side.

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...