Hi Marc2, plenty written on this, maybe do a search for more details. My 20 cents worth follows;
There are 4 important things to consider when choosing an intercooler;
1. Cooling the inlet airflow (this effects the temperaturee of the inlet air)
2. The effect of the intercooler on the radiator (this effects the water temp of the engine)
3. The efficiency in passing inlet airflow through the intercooler (this is a measure of how much pressure loss there is across the core)
4. It's internal volume (this effects the throttle response of the engine)
No one intercooler is superior in all 4 areas, they all are compromises. An example, a 600 X 300 X 100 bar and plate is good in #1 and #3 but bad in #2 and very bad in #4. The standard Stagea intercooler is good in #4 and #2, not so good in #1 and very bad in #3.
I have chosen a standard R34GTT intercooler, to keep #2 and #4 at good, improve #3 a lot and improve #1 a little bit. That set of compromises suites my Stagea usage.
On the race car we use a 600 X 300 X 100 tube and fin. It is good in #1 and #2, OK in #4 and we have a big enough turbo not to be concerned about #3.
My personal favourite all rounder is the standard R33/34 GTR intercooler. Up to 300 rwkw they are very hard to beat.
Hope that was of some help:cheers: