Jump to content
SAU Community

Recommended Posts

How's this one Trent? PU MAX high flow Profile .63

And you need to start answering people's phone calls man. Ring you lots times for a tune never get answered.

atr43G363295rwkw.jpg

Not bad but i dont like the idea of the actuator stoppers, im worried the excessive exhaust manifold pressures will cause damage down the track.

Only those people that don't listen to our voicemail have issues and honestly if they cant take the time to write emails or leave messages i dont have time for them simple, i run a very busy shop and the customers who do the right thing by listening to the voicemail and reading our website get looked after and booked in quickly and efficiently. I cannot answer a phone and tune at the same time....

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5240451
Share on other sites

  • Replies 42
  • Created
  • Last Reply

Top Posters In This Topic

Cmon play nice..

Lets discuss that actuator stopper, I think its fine. if the actuator was fully open all the time there would be no boost. The same as if it was to hit target boost and sit fully open boost would fall off.

The wastegate flap is constantly regulating at a high rate, and would hardly be open fully to hold target boost, if even open for longer than countable seconds at a time. Therefore I see the wastegate stopper as a means to prevent sudden changes in pressure. The actuator could be reacting too slow as the revs rise and with an obvious increase in manifold pressure I can see how the flap would be pushed open too far and cause it to drop boost.

The issue of pressure in the manifold should be something that could be worked out mathematically AFAIK. We are talking CFM in and CFM out after all.... considering flow = power more or less, as long as the turbine can flow the gas through it at those shaft speeds, I dont think there could be a problem.

Id leave that for Stao to answer tho, he is the one who quote engineers these turbos.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5240761
Share on other sites

I also don't see the difference between a "Wastegate controller" holding the actuator flap closed or something like a stronger HKS actuator holding the flap closed... both will cause increased exhaust manifold pressure

Edited by Cerbera
Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5240781
Share on other sites

The wastegate stopper has been changed. I want to give people the full extend of boost control as possible in what ever size engines as possible while still retain the long term sustainability. The new one doesn't work the old way, Please refer to the current PU boost reading compare to the SS-2 reading.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5240785
Share on other sites

Cmon play nice..

Lets discuss that actuator stopper, I think its fine. if the actuator was fully open all the time there would be no boost. The same as if it was to hit target boost and sit fully open boost would fall off.

The wastegate flap is constantly regulating at a high rate, and would hardly be open fully to hold target boost, if even open for longer than countable seconds at a time. Therefore I see the wastegate stopper as a means to prevent sudden changes in pressure. The actuator could be reacting too slow as the revs rise and with an obvious increase in manifold pressure I can see how the flap would be pushed open too far and cause it to drop boost.

The issue of pressure in the manifold should be something that could be worked out mathematically AFAIK. We are talking CFM in and CFM out after all.... considering flow = power more or less, as long as the turbine can flow the gas through it at those shaft speeds, I dont think there could be a problem.

Id leave that for Stao to answer tho, he is the one who quote engineers these turbos.

i think you got me mixed up, i send ALOT of customers to stao for budget turbos.

These are prototype turbos and my issue is not with his turbos in general, i was just explaining i dont like the idea of using a band aid fix which forces gas through the turbine side of the turbo. The stopper limits the amount the actuator can open which in turn forces it through the turbine this sky rockets heat and has been known to damage the turbos turbine and more worrying exhaust valves over time.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5241093
Share on other sites

Those stopper part no longer exist. I've found out more effective ways to archive better results.

But in another hand. If I run 24psi out of .63 turbine with a high pressured external gate, won't I be expecting the same sort of heat and back pressure problems? considering the amount of air bleed out through the external gate is equivalent to the amount taken out by “limited flow” internal gate keeping up with inlet manifold pressure requirements?

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5241122
Share on other sites

But in another hand. If I run 24psi out of .63 turbine with a high pressured external gate, won't I be expecting the same sort of heat and back pressure problems? considering the amount of air bleed out through the external gate is equivalent to the amount taken out by “limited flow” internal gate keeping up with inlet manifold pressure requirements?

Similar to the point I was trying to make :P

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5241246
Share on other sites

  • 1 year later...

Digging up an old thread here but im searching my balls off here for the last few months and even touching base with turbo technicians and builders n still cant seem to nut this one out.

Essentially im still trying to decide on this .64 v .86 issue as well as the overall turbo.

Basically i want as good a turbo response as possible on my RB25DET (R33)- while room for a bit more up top. Iv currently got the stock turbo maxxed at 1bar (14.7psi) which of course drops to 12psi at redline. It is pushed hard and has 300hp atw and is a dream to drive. Obviosuly it wont last forever (or long for that matter, but its been over 12 months now n no probs) so im sorting the upgrade before the turbo lets go, also id like to back the tune off a bit as its pushed pretty hard to go like it does right now.

At the moment im looking at the Garrett GT2871R with a .64 rear housing (in a 6 bolt t3 so it goes straight in housing-wise to my R33). From all i can ascertain this is the turbo that is the basis for the RB25 HKS GTRS

This would include either a 50mm compressor with 48trim, or 54mm compressor wheel with 56trim (tho this will perhaps be a bit laggy and run into surge?)

In theory this should retain near stock responsiveness and deliver another 5-10% power up top (perhaps see 15psi to redline).

anybody care to give me some info on this as every builder/tuner seems to have their own niche that they dont want to think out of. e.g. several that wont think anything less than GT30 tho ive driven these and for the street is not my cup of tea.

im not fussed about the boost dropping off in the higher revs. I just want great response for a great street car (without shelling out massive $ for a HKS GTRS or 2535)

comments from people who know and even better from people who have done it??...

Edited by jjman
Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876027
Share on other sites

The T25 turbine isn't the right shape for the T3 rear housing. You can match the exducer size but typically it doesn't work so well (from what I have READ...no experience here). You want the T25 housing matched to the T3 footprint - which the HKS housing GTRS has and that is what makes it sooo good. They typically make 240rwkw when setup correctly. With 1 bar at 3200rpm or so and will hold almost entirely to redline.

A 0.86 housing will make more torque, a 0.64 housing will make torque earlier but won't support that size compressor. If I did it I'd get the T3 > T28 adapter (and machine it to fit the flanges well) and use a 0.86 T28 housing and the 56 trim compressor. It'll prob make the same power.

...............but it won't be as responsive as the genuine RB-specific GTRS.

Edited by simpletool
Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876117
Share on other sites

If you run standard T2x turbine in generic T3x flow tunnel it won't perform. But if you turn it other way around it works out ok. How ever turbine housing must be specifically made and modified to suit. If every thing is engineered correctly you can get 2530's response with 3071's torque and power (Ie. SS-1 combination):

http://www.skylinesaustralia.com/forums/index.php?showtopic=55845&view=findpost&p=5715683

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876149
Share on other sites

I hope you realise that if your turbo lets go, and the compressor wheel disintegrates... You could potentially destroy your motor?

Running that much boost it quite a risky decision if you don't intend to rebuild as it has happened before in a few instances to users on this forum. Big gamble for the sake of 3-4psi and 15rwkw or so.

So with that out the way if you want the most responsive it's gotta be HKS2530 style, but limited to power.

Is there a power goal or is it simply response is the ONLY desire?

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876165
Share on other sites

That turbo is very specifically engineered with lot of parts beefed up and custom made. Turbo won't let go unless engine goes. Generally you would run 18psi of stock engine making around 250~260ish. But the response is there.

You can call it T3x based CHRA working with none standard .64 rear housing.

Back on the topic, if you are going to use a 2871 you might want to modify your stock setup to suit its original .64 rear housing for the best result.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876250
Share on other sites

I was talking about his stock turbo @ 14.7psi which is beyond risky when it can kill a motor in half a second.

yeah did my homework before i did this. I have the series 1 turbo with the alloy compressor wheel which I could not find any evidence of it letting go. I only found evidence of the plastic/composite Series 2 compressor wheels letting go in the fashion you highlight and destroying motors.

the ceramic exhaust wheel is another matter of course but doesnt end up in the motor requiring a rebuild.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876317
Share on other sites

The T25 turbine isn't the right shape for the T3 rear housing. You can match the exducer size but typically it doesn't work so well (from what I have READ...no experience here). You want the T25 housing matched to the T3 footprint - which the HKS housing GTRS has and that is what makes it sooo good. They typically make 240rwkw when setup correctly. With 1 bar at 3200rpm or so and will hold almost entirely to redline.

A 0.86 housing will make more torque, a 0.64 housing will make torque earlier but won't support that size compressor. If I did it I'd get the T3 > T28 adapter (and machine it to fit the flanges well) and use a 0.86 T28 housing and the 56 trim compressor. It'll prob make the same power.

...............but it won't be as responsive as the genuine RB-specific GTRS.

If you run standard T2x turbine in generic T3x flow tunnel it won't perform. But if you turn it other way around it works out ok. How ever turbine housing must be specifically made and modified to suit. If every thing is engineered correctly you can get 2530's response with 3071's torque and power:

http://www.skylinesa...dpost&p=5715683

thanks heeeeaaaps for that guys. This is the piece of the puzzle i think i was missing in making sense of all the contrary opinions on how these would perform- the whole t2x t3x housing and how it affects the flow based on what the turbine was setup to do. I always thought that it was really just to do with the flange design to the manifold and otherwise it was the size that counts (oh yeah, i went there). Turns out its more technical then...

hahahaha, this makes more sense for the GTRS then. It really is like an ultra hot chick that performs in every sense but will only come to the party if you blow copious amounts of money on her. You can spend less but you wont be getting the same...

hmmm, back to the drawing board then.

Unless, stao. Can you theorise how either of these 2871r turbo's with .64 or .84 t3 rears would perform? will it still go pretty well or is it just going to be an ugly turbo combination that will dissapoint? which I guess is a pretty redundant question based on the above statement on the GTRS- which is a .64 rear housing...

otherwise, the HKS 2535 might be a good bet?. One is up for sale on here second hand so maybe that is the best option right now (no matter what im not spending money for a HKS GTRS)

Edited by jjman
Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876347
Share on other sites

If you run 2871R in original .64 rear housing it should perform ok. But if you install it into a T3x .63 or .82 housing it still works but won't perform as well. .86 T2x rear housing will add lag, but not so much in power or torque. the HKS 253x housings are T3x housings with T2x flow tunnels made for an easier Bolton option.

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5876620
Share on other sites

The other option is to track down an OP6 Hitachi turbine housing and have it machined to suit your turbine .

Your calls but IMO you cannot compare a 0.64 and 0.86 AR GT28 turbine housing in the same way you'd compare 0.63 and 0.82 AR GT30 turbine housings . The difference with the GT28 housings flow wise is not as great as with GT30 housings even though the AR numbers are similar .

Like I said earlier the 0.86 GT28 housing still brought my GT2860RS up reasonably early on my old FJ20ET .

I wouldn't hesitate to use a real T3 flanged GT28 0.86 AR turbine housing on an RB25 if such a thing existed , sadly they don't and I think the closest thing is the OP6 turbine housing of Z32 single turbo VG30 four cam engines and some R34 GTt turbos .

A .

Link to comment
https://www.sau.com.au/forums/topic/310927-86-64/page/2/#findComment-5877794
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Latest Posts

    • So, I started this repair and got as far as "fixing" the holes with some fibreglass. God all those years working on boats came back quickly. I decided I'd reach out to some rust guys just to see what they would say about it. I came across a guy about 40 mins away and went to see him. He said the windscreen needs to come out, that there might be some more bits around the windscreen and he'd quote them at the time. But his quote was $300 to remove and replace windscreen and $3k for the damage he can see. He said he could respray the roof for $1200 and the bonnet for another $800 (somebody has previously rattle canned it, its horrendous). This is $5300 + any small additional bits. It's a lot, I get that and the name of one of my fave youtube channels 'Not Economically Viable' comes to mind.  I'm not being financially rational, but I've taken him up on the quote. He's opening a new shop in November with more room, so we're waiting for that. I'll leave the currently missing headliner out until then. I'm looking forward to it being fixed and having the paint looking nice again (lots of clear coat issues on the roof too). / flame suit on.
    • Oh and some up-and-comings; New rear drivers wheel bearing. I'll do that this weekend while the diff is out. The car is already up and the d/c axles and missing exhaust will help with space. This is the last bearing for me to do and I've been dragging my feet on it. I also have some new EBC blue stuff pads for the car and some new brake fluid. I haven't ever flushed the fluid in this car and looking forward to it. I have 600 degree fluid to put in. Not exactly "race fluid" but better than the typical stuff I have been using.
    • A proper clutch/plate type mechanical diff with quite a lot of pre-load and high locking % is better for drifting. Much more consistent in its behaviour. A helical can be annoyingly vague and inconsistent in how it responds under the sorts of abuse found in drifting.
    • Some updates here. I pulled the entire interior out, minus some trim to respray the seats with Colourlock dye. It turned out really nice though I accidentally let the dog in the car after and she scratched up the front seat.  This is what it looked like before, the colour was just washing out everywhere but thankfully the leather was in good nic. Then after the respray   And after the bloody dog jumped in The headliner is out waiting to be retrimmed, but it will stay out now until Nov - see why below. I replaced the stereo/headunit with a period-styled Android headunit. I have no after pics, but I'll get some. This is because of the missing pixels. I tried to fix this twice with replacement ribbon cables but couldn't. Also the bluetooth interface I'd bought for this was crap. Then there's the rusty roof. Pics and info in this other thread. I have decided to get this repaired professionally, but I'll update that thread. This is why the headliner will stay out for now. I'll be getting the roof and bonnet resprayed at the same time the rust is fixed. I also had an interesting issue with my drivers door lock.  For a small period I was having issues getting any 12v power to the car - I mean *any*. It would have no dash lights, nothing. It happened while I was at the shops and I couldn't get in the car. So, we had 2 problems. The most pressing here is that I was locked out. I have only a single physical key hole on the car, the drivers door and no amount of turning would unlock the car. Surely it doesn't need power for this? The second issue is why am I losing all power periodically, The battery isn't dead, its almost like the battery isn't even there. Two issues that were surprisingly easy to fix. You fellow BMW over-engineering lovers will appreciate this. The lock in the door has 5 states; mechanical lock, electric lock, neutral, electric unlock, mechanical unlock achieved at -90 degrees, -45 degrees, 0 degrees, 45 degrees and 90 degrees. Although, the unlock is towards the front of the car, so opposite for LHD countries. Sticking the key in and turning 45 left or right is what is used 99% of the time. It activates the central locking etc. 90 degrees is for dead battery access and, obvs, only un/locks the one door. But because the mechanical lock is never used and is 27 years old, it seizes up. I was totally unable to turn the key far enough to get to the mechanical unlock (At the time of locking myself out, I didn't even know this was a thing). I eventually did it with some vicegrips and teflon spray.  I made a quick vid for other E39 peeps.   The battery issue is totally new to me also - It wasn't making sufficient contact between the post and the terminal. The terminal was bolted on tight, but the car wouldn't have power. After checking the battery with my multimeter I accidentally contacted the terminal and the battery post and the car got power. The battery was only a few years old and in good condition. I cleaned the post and the terminal with a wire brush, bolted it back on tight and never had the issue again. I'm still surprised that despite having solid contact it didn't work. Also, the car was getting Warragamba sized pools of water in the back when it rained. My initial concern was another rust problem. But when I went out on Weds while it was raining and while I had no headliner in I could see a steady stream of water coming through the roof mounted aerial. As this aerial is for the (now removed) car phone I pulled it out and whacked a blanking grommet in the hole. It seems fine now. I'm thinking I might get the hole permanently filled when the rust is fixed. Moving forward and things in progress; The tailgate needs some attention. I have taken all the trim off to clean it all and address some small rust spots. I have partially done all of this but I'll finish it up hopefully this weekend. As all the trim are now entirely devoid of trim clips I have bought a heap of strong velcro and I'm hoping it does a good enough job as any of this trim in good condition is super expensive and usually in Europe as we dont have many of the wagons here. Suspension and brakes!!! This is exciting. In the front; New control arms New sway bar links New lower Eibach springs (the only modification I'm planning on this car) M Sport shocks (these came with the car and will replace the longer shocks in the car) New top mounts Used 540i calipers (stock brakes suck!) New 540i disks and pads (22x296 mm for 528 and 30x334 mm for 540i) New front wheel bearings (thank all that is holy for bolt on bearings!) Annnnd in the back; New control arms New sway bar links Adjustable air suspension arms (fool the car into what the current height is so the self levelling suspension can match the new front ride height) New ball joints I'll also be doing a brake fluid flush while I'm in there. I'm planning on switching the car over to the 16's that came with it so I can clean up and respray the M Sport 17's. They've lost a lot of colour over the years and have some gutter rash. None of this will start until the E90 is back.
    • You mean you will regret it for drifting duties? I don't quite follow.
×
×
  • Create New...