Jump to content
SAU Community

Recommended Posts

Some of you might remember I had those deflectors re made for people using the std cooler and intake. About a week later I installed a front mount and pod and that was fine in winter. Now that it's coming into summer I needed to find a way to keep intake temps cooler. So I've come up with this airbox, I like this one better than any other one I've seen (I'm not biased at all) I'll be using the hole left over from the cooler return under the box to run some pipe to the lhs front grill for cold air.

Would anyone else be interested in one?

And what should I change to make it better/looks nicer?

Also is cardboard flammable? I might use alloy like the deflectors

post-108100-0-19533500-1389858981_thumb.jpg

Link to comment
https://www.sau.com.au/forums/topic/437690-alloy-airbox-eoi/
Share on other sites

Yes cardboard is flammable.

Aluminium would be fine. Some people use Perspex which you can bend with a heat gun.

Or you could use one of your deflectors with the stock airbox and maybe run some extra air into the airbox from behind the headlight.

Lol thanks bob. I'm really keen to get some alloy and cut one out

Something like this? It's going to cost too much to get one made I think.

Yep you can get quite thin aluminium which is easy to bend and cut with some tinsnips or a nibbler if you have or can borrow one.

I was kidding about the cardboard part guys haha

I'm going to use 0.8 like the deflector. No way would I use tin snips, I was thinking maybe a jigsaw with fine teeth or a dremel or a die grinder?

A while since I did some metalwork but I think for soft metals such as aluminium you need coarse not fine teeth. This is a nibbler - they are quite expensive or you can (like I did) get a cheap attachment that goes in an electric drill from a store such as Bunnings:

http://www.makita.co.nz/products/detail.lsd?item=JN1601&-session=Makita:7694CC8C02dc220C0EsKHxACAECB

That looks pretty good! Thanks bob!

I made these a while ago and I'm just throwing up pics now because I'll get it done soon. Here was another intake I made, but they're going to be way too much effort for my skill level

You've done all the hard work. Just flatten out the cardboard and draw around it ...cut out the shapes and then bend!

I'm not too sure yet glyn. I was thinking about that last night,

It really depends on what people think they're worth, as it really is just a top and side piece that is put together by 3 small L brackets, and it is not fully enclosed (it looks it, and almost is). I will still like the look of this better than any other one Iv'e seen for sale.

I'm guessing anywhere from $80? It will take around 2 hours to make, and the cost of picking up the goods and the goods themselves. But I personally don't think too many people will buy one, if someone wants one i will make it.

I've just found some rubber edging. and the exact same bolts that are used on the deflector, so it will tie in perfectly. :)

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • Hi, is the HKS  Tower Bar still available ? negotiable ? 🤔
    • From there, it is really just test and assemble. Plug the adapter cables from the unit into the back of the screen, then the other side to the car harness. Don't forget all the other plugs too! Run the cables behind the unit and screw it back into place (4 screws) and you should now have 3 cables to run from the top screen to the android unit. I ran them along the DS of the other AV units in the gap between their backets and the console, and used some corrugated tubing on the sharp edges of the bracket so the wires were safe. Plug the centre console and lower screen in temporarily and turn the car to ACC, the AV should fire up as normal. Hold the back button for 3 sec and Android should appear on the top screen. You need to set the input to Aux for audio (more on that later). I put the unit under the AC duct in the centre console, with the wifi antenna on top of the AC duct near the shifter, the bluetooth antenna on the AC duct under the centre console The GPS unit on top of the DS to AC duct; they all seem to work OK there are are out of the way. Neat cable routing is a pain. For the drive recorder I mounted it near the rear view mirror and run the cable in the headlining, across the a pillar and then down the inside of the a pillar seal to the DS lower dash. From there it goes across and to one USB input for the unit. The second USB input is attached to the ECUtec OBD dongle and the 3rd goes to the USB bulkhead connected I added in the centre console. This is how the centre console looks "tidied" up Note I didn't install the provided speaker, didn't use the 2.5mm IPod in line or the piggyback loom for the Ipod or change any DIP switches; they seem to only be required if you need to use the Ipod input rather than the AUX input. That's it, install done, I'll follow up with a separate post on how the unit works, but in summary it retains all factory functions and inputs (so I still use my phone to the car for calls), reverse still works like factory etc.
    • Place the new daughterboard in the case and mount it using the 3 small black rivets provided, and reconnect the 3 factory ribbon cables to the new board Then, use the 3 piggyback cables from the daughterboard into the factory board on top (there are stand offs in the case to keep them apart. and remember to reconnect the antenna and rear cover fan wires. 1 screw to hold the motherboard in place. Before closing the case, make a hole in the sticker covering a hole in the case and run the cable for the android unit into the plug there. The video forgot this step, so did I, so will you probably. Then redo the 4 screws on back, 2 each top and bottom, 3 each side and put the 2 brackets back on.....all ready to go and not that tricky really.      
    • Onto the android unit. You need to remove the top screen because there is a daughterboard to put inside the case. Each side vent pops out from clips; start at the bottom and carefully remove upwards (use a trim remover tool to avoid breaking anything). Then the lower screen and controls come out, 4 screws, a couple of clips (including 3 flimsy ones at the top) and 3 plugs on the rear. Then the upper screen, 4 screws and a bunch of plugs and she is out. From there, remove the mounting brackets (2 screws each), 4 screws on the rear, 2 screws top and bottom and 3 screws holding in the small plates on each side. When you remove the back cover (tight fit), watch out for the power cable for the fan, I removed it so I could put the back aside. The mainboard is held in by 1 screw in the middle, 1 aerial at the top and 3 ribbon cables. If you've ever done any laptop stuff the ribbon cables are OK to work with, just pop up the retainer and they slide out. If you are not familiar just grab a 12 year old from an iphone factory, they will know how it works The case should now look like this:
    • Switching the console was tricky. First there were 6 screws to remove, and also the little adapter loom and its screws had to come out. Also don't forget to remove the 2 screws holding the central locking receiver. Then there are 4 clips on either side....these were very tight in this case and needed careful persuading with a long flat screw driver....some force required but not enough to break them...this was probably the fiddliest part of the whole job. In my case I needed both the wiring loom and the central locking receiver module to swap across to the new one. That was it for the console, so "assembly is the reverse of disassembly"
×
×
  • Create New...