Jump to content
SAU Community

Recommended Posts

I have nearly finished the fuel system in preparation for the GTX3071 install. Twin 6an lines, one from each 255 walbro, one line to each rail and one 6an return from the reg. The one way valves will stop the fuel running back up the other rail if one of the pumps fail. The goal was to finally fit an ethanol tolerant fuel system and also improve the flow to the 1000cc injectors. Hopefully I wont need to upgrade the fuel side again, even if I get around to building the 3.5L.

Thanks Aaron for the help. :thumbsup:

post-63525-0-30548800-1305552887_thumb.jpg

post-63525-0-27143400-1305552910_thumb.jpg

post-63525-0-04806100-1305552932_thumb.jpg

Link to comment
https://www.sau.com.au/forums/topic/364527-m35-fuel-system-upgrade/
Share on other sites

the rails arent replaced. they are standard

The lines going to the rails and in between them proved to be way to small if you ever wanted to upgrade the fuel system. so these were cut off the rails with new goodies fitted/welded to them.

Im running ethanol on the stock fuel system, with just an upgraded walbro pump and 610cc injectors.

Scott found himseld maxing the fuel pump when he went to the 1000cc injectors..hence the fuel revamp.

personally i think he's nuts. lol

Or tequila :( So that's why you exist!

Now I see why Scotty's upgrading the fuel system, making it flow enough tequila to get some POWAH!

that and i think the GTX will definitely be needing it on E85

Are there plans to do a kit for others looking at upgrading to a GTX? They're pretty cheap out of the US at the moment, and I'm thinking with a kit it'll probably work out cheaper than a high flow.

Are there plans to do a kit for others looking at upgrading to a GTX? They're pretty cheap out of the US at the moment, and I'm thinking with a kit it'll probably work out cheaper than a high flow.

lol i think i heard him at least 20-10000000000 times yesterday say. "f**k im never doing this again" lol

and it would be a pretty pricey kit lol

Are there plans to do a kit for others looking at upgrading to a GTX? They're pretty cheap out of the US at the moment, and I'm thinking with a kit it'll probably work out cheaper than a high flow.

Huh?

r u serious?

With the amount of stuff that needs to be done to make it all work...I can't possibly see how it'll be cheaper then a high flow...

Huh?

r u serious?

With the amount of stuff that needs to be done to make it all work...I can't possibly see how it'll be cheaper then a high flow...

it is cheaper than a high flow.

if you have a stock car, your doing a new exhaust and suction pipe anyway.

its really not much more than you think Jethro.

Its expensive for scott because he's done his highflow.

and its way more expensive for you because you pretty much got his setup for near to nothing lol

It seemed like supporting mods were the same, fuel pump, injectors, ECU, suction pipe, etc. And I've seen GTX's going for US$1300. I've been quoted three different options for the turbo, the two highflow options were around $1800 and $2300.

Will the gearbox even cope with more than 300awkw on e85?

It seemed like supporting mods were the same, fuel pump, injectors, ECU, suction pipe, etc. And I've seen GTX's going for US$1300. I've been quoted three different options for the turbo, the two highflow options were around $1800 and $2300.

Will the gearbox even cope with more than 300awkw on e85?

Yeah the GTX's go for about 1.5k but it won't bolt straight on. Scotty's using a TiAL housing with external wastgate...

Those are pretty expensive hi flows...I think a few members here had them done between 1k-1.5k.

Also unless someone figures out this stupid throttle restriction thing you won't hit boost till like 5k+ rpm....LOL

and yeah like you said, more work to the GB...not sure if a shift kit will handle more then 300awkw...

Edited by ironpaw

it is cheaper than a high flow.

No, it's not.

But it will wield greater results.

It seemed like supporting mods were the same, fuel pump, injectors, ECU, suction pipe, etc. And I've seen GTX's going for US$1300. I've been quoted three different options for the turbo, the two highflow options were around $1800 and $2300.

If you want to go with a highflow, maybe talk to Stao at Hypergear.

If you don't need a ball bearing core, he can high flow the stock M35 turbo for around $800.

Nice work too!

(just exercise caution as he really pushes for a GT3076 core!!)

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...