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love reading great build thread like this. give you so much info.

great work your doing there bomberman.

so what was the story with the second N1 block???

Cheers Ashneel, i'll try to post up whatever i can. Sometimes when youre too hands on, its very hard to stop and snap pictures. The first block was honed out 2 thou over the specified piston to bore clearance to 4 thou. For Japanese pistons its 2 thou! so i had to get a new block. :P

The head is back from Will at JHH Engineering. I dont have any pictures of the head build, only of the finished product. Anyway the work carried out on the head was:

Machine HKS valve guides down to fit head

Ream inside valve guides to suit valves.

Fit Guides to head

Remove Intake and Exhaust valve seats

Fit hardened and strengthened in/ex valve seats and machine to size

Fit Supertech 1mm oversize valves IN/EX

Assemble head with new sping seats for inner and outer springs, new collets, and new valve stem seals (from nismo gasket kit)

Fit Apexi cams and machine head for lobe clearance

Fit Tomei cam stud kit

Shim to correct clearances

Skim head.

wrap in glad wrap to seal in "freshness" :cool:

DSC02670.jpg

the underside. intake are the black valves, and the exhaust are the silver ones (inconel)

DSC02679.jpg

DSC02680.jpg

Block was brought back out and block surface was cleaned with thinners and a clean cotton cloth.

DSC02669.jpg

and a set of ARP head studs fitted.

02072008098.jpg

Here is DAZMO SHOWING OFF picking up the block by one head stud with two fingers!

DSC02675.jpg

Dazmo getting ready for a thorough cleaning with a clean cotton rag and thinners. (notice he has on NISMO uniform! Takes it seriously doesnt he! ;))

DSC02682.jpg

Dazza's Missus always complains he won't even wipe the table! Look what i got him doing! Actually i would have done this but i had to keep my hands clean so i wouldnt get my camera dirty! :P Anyway, all excess oil was wiped off.

DSC02681.jpg

Head is almost ready to go on! Put a screwdriver in the stud hole in the head and lean it back. Don't rest the head on its face as it will bend the valves. (right miss carter?) :D

NEXT.... we took out the Tomei 1.0mm metal head gasket and sprayed it with Hylomar for better sealing

hylomar300.jpg

Look at the concentration and CAN CONTROL!

DSC02684.jpg

Make sure it is well coated front and back

DSC02685.jpg

Place the gasket over the head studs, first making sure surface is still clean. And the next step is important, wipe excess hylomar on Nismo shirt

DSC02686.jpg

And whatever you cant get off on your shirt, wipe on your pants! Hylomar goes on clear but turns blue and gooey to aid sealing.

DSC02687.jpg

It's best you have a helping hand with this part as the head needs to be lowered horizontally to the block. If you dont keep it flat it will get caught on the studs. I finally had to get my hands dirty. Hence NO PICS!

DSC02688.jpg

more pics soon.......

Edited by AtomicBomberMan

Wow, great work. Glad to see you guys are wearing the appropriate PPE (i.e. safet boots = thongs), haha.

Great photos, we should all have a mate like DAZMO who can screw together an RB!

OK PEOPLE! LOOK AND LEARN! This is one of Dazmos closely guarded secrets. This is why his engines run so well. He tells me that its all about how you treat your engines. Slow and steady....... No need to rush as this only upsets them. As you can see from the pic a bit of lube, foreplay and toys works wonders......... :P

DSC02689.jpg

See!? Another "HAPPY" engine.

DSC02784Small.jpg

ok seriously though, lucky for us we did not have to unbolt the cams to do up the head stud nuts. There were recesses in the Apexi cams which allowed us to get the socket past the cam to tighten the nuts. This saved a bundle of time!

DSC02693.jpg

The LYNX effect by DAZ.

DSC02692.jpg

Torque to ARP Head stud specs. When you make grunting facial expressions, you know they are torqued to spec

DSC02698.jpgDSC02697.jpg

Make sure you do them all up!

DSC02699.jpg

Alright, next on the list was the cam cover baffles. I did at one stage consider getting MINES cam baffles. But in the end, i settled for MINES STYLE offered by Hi Octane. This is mainly because the local ones really were almost if not exact equivalent to the MINES ones, but at less than half the price! I would like to be able to say "i have MINES cam baffles" purely for wank factor but I just couldnt justify spending the extra money.

My covers and the MINES "STYLE" cam cover baffles

DSC02652.jpg

Here is a better shot of the locally made ones.

DSC02651.jpg

Here are some genuine Mines ones.

26323334.jpg

Yellow sponges on the genuine ones

26323334b.jpg

I could not see over $200 worth of difference!

Remove the old plate/baffle

DSC02653.jpg

Before stuffing in the supplied sponges, make sure you degrease and clean the insides of the covers!

DSC02655.jpg

DSC02654.jpg

Apply some 3bond around the outside, put in the baffle and screw it down.

DSC02657.jpg

DSC02656.jpg

To fit the cam baffles, we had to move the cam cap cover thingys up to the back of the head. As Daz is so happily showing us. Note, don't talk to the guy holding the camera!

DSC02701.jpg

These two pics look alike dont they! :P

DSC02707.jpg AND av-43873.gif

Here is Daz 3bonding the half moon seals. These two seals are not included in the gasket kit!

DSC02708.jpg

DSC02709.jpg

Put in a new cam cover gasket, provided in kit, and the covers were ready to go on!

DSC02710.jpg

Oh yeah, the cam covers were done by Chris at CRAVED COATINGS. Great work, VERY reasonable prices. HIGHLY RECOMMENDED! If you would like his details they are on the forum or shoot me a pm and i will pass them onto you.

This is the finish i chose. LOVE IT! Great work CRAVED!

DSC02647.jpg

Covers went on, Every time Dazza finished work for the day. He would wrap my baby up in glad wrap, to stop any contaminants from getting in as the engine was not fully sealed yet. I owe Dazza's missus about 10 rolls of the stuff!

DSC02713.jpg

Edited by AtomicBomberMan

Thanks ezy 9s. A little way off yet. Still need to cross a few things off the shopping list. Slowly but surely.......

Edited by AtomicBomberMan

Darren loves keeping everything on the build clean and wrapped.

Its the stale sandwiches that really irks him.

I hope your not using that long extension when doing the final torque on the head studs Darren.

Edited by DiRTgarage

Dirtgarage, can you please tell us why we shouldnt use a long extension to torque up the studs? Is it because longer extensions will twist more giving an inaccurate torque reading?

Now, onto oiling. As I said before, i would have loved to have gone the dry sump route. But budget just does not allow. Maybe further down the track. For an oil pump i decided to go with a pump from Reinik or now known as Reimax. Reimax have had a lot to do with N1 and Group A. So I assume the pumps they use on these cars would be fairly reliable. They are also the ones that built the rb-x engine for the 400R.

I bought this pump quite some time ago. So it is still a REINIK. The new ones have REIMAX on the cover.

post-a102616-DSC02319.jpg

GROUPAOILPUMP.jpg

GROUPAOILPUMPC.jpg

The gears were removed and sent off to get cryoed. Hopefully this will add a little longevity.

DSC02659.jpg

DSC02660.jpg

I FORGOT TO TAKE PICTURES OF THE GEARS! :P

Brought out the Hylomar again to spray the water pump gasket.

DSC02783.jpg

Dazza gets his fingers sticky

DSC02785.jpg

Time to push on the pump

DSC02787.jpg

Checking to see if the gasket is on properly

DSC02789.jpg

Add bolts

DSC02790.jpg

Torque to spec

DSC02791.jpg

I hope your not using that long extension when doing the final torque on the head studs Darren.

+1 thats a damn long extension definately would twist alot and give false torque readings, avoid extensions if at all possible and shortest if you have to use one. Though im sure Dazmo would already know that :P

I also found out my head was ported by same guy as well, small world, does yours say anything on the head stating stage 3 or something engraved on the inlet side near where the water bleed area is on the same face the cam covers sit on? mine says "A.V. stage 3 port and polish I & E" from memory.

Phew! Thanks for the heads up guys. You guys had me all worried! This is one reason why I dont build engines! i just checked with Daz, and he actually knew and remembers that night clearly (this was back in March) that he did torque it up with that long extension. But Dazz was right on the ball, not long after i left that night (which was quite late by the way), Dazza had realized this, reopened his shop and did them up properly with the shortest extension possible! Way to go buddy!

Edited by AtomicBomberMan
hey i told you i was on here.

just wait till mines ready then you'll have to learn to drive....

:D:P

lol.. yeh chris.. all this power your gonna need a heavier right foot.. and possibly a broom handle for me to keep your foot pegged there till it hits the limiter and no sooner! well done to dazmo, hopefully everything goes smoothly! btw chris.. you should get daz some personalised "nursmo" shirts :P

Edited by sic200

Hahaha, cheers sic200, personalized shirts? hmmm.... you mean with DA ZOO MO embroidered on it? i'll keep that in mind.

33gtr.... i'll start worrying "WHEN" you get your car ready :)

Water pump is next. I was going to use the N1 waterpump but i came across this pump in Japan. When it was sale, it was sold as an piece of memorabilia or something, as it was off an R32 Group A car. We are still uncertain if it is still fully operational, but it seems to turn and feels as if there is no play. For now we will put it on and see.

DSC02794.jpg

The engravings on it were supposedly a selling point, but i dont know what they mean.

DSC02796.jpg

This is the pump compared to the 24U N1 pump.

600x450-2007121000001.jpg

The underside and fins. N1 pump on top.

600x450-2007121000002.jpg

Goes on just like any other pump.

DSC02798.jpg

Dazza workin his tube. Look at the hand control! :) Takes a lot of hand strength and coordination to to get it commin out like that! Long and even streams.....

DSC02801.jpg

Bolts up just the same

DSC02802.jpg

Edited by AtomicBomberMan

Time for timing gear to go on. The back plate first though.

DSC03999.jpg

DSC04001.jpg

Goes on easiest with even pressure on the gear (hence the socket) and a smile. :)

DSC04003.jpg

Brand new PITWORK Idler pulley and belt tensioner.

DSC04008.jpg

DSC04009.jpg

Camshaft front oil seals need to go in.

DSC03993-1.jpg

Timing cover back plate. Make sure the canister tubes have been cleaned also.

DSC04017-1-1.jpg

Its Christmas again!

DSC04004.jpg

HKS purple is so nice!

DSC04007.jpg

DSC04018-1.jpg

Torque to spec.

DSC04021.jpg

Make sure gears dont turn!

DSC04022.jpg

DSC04020-1.jpg

More purple goodness. HKS timing belt

DSC04023.jpg

Dazz lining up the timing marks

DSC04019-1.jpg

DSC04024.jpg

DSC04025-1.jpg

DSC04026.jpg

DSC04027-1.jpg

hey i told you i was on here.

just wait till mines ready then you'll have to learn to drive....

:rofl::)

Mate you chop and change your mind more than the bomber man :) Will give you a race when your all done but it will include some corners none of this straight line stuff :) .

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Nissan has long discontinued the proper sensor part number 32702-21U19, and it is no longer obtainable either through Nissan NSA or Nissan Japan. I was SOL without proper speed or mileage readings unless I figured out a way to replace this sensor. After tons of Googling and searching on SAU, I found that there IS however a sensor that looks almost exactly like the R33/260RS one: a sensor meant for the R33/R34 GTT and GTS-T with the 5 speed manual. The part number was 25010-21U00, and the body, plug, and shaft all looked exactly the same. The gear was different at the end, but knowing the sensor's gear is held on with a circlip, I figured I could just order the part and swap the gears. Cue me ordering a new part from JustJap down in Kirrawee, NSW, then waiting almost 3 weeks for shipping and customs clearing. The part finally arrives and what did I find? 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    • Bit of a pity we don't have good images of the back/front of the PCB ~ that said, I found a YT vid of a teardown to replace dicky clock switches, and got enough of a glimpse to realize this PCB is the front-end to a connected to what I'll call PCBA, and as such this is all digital on this PCB..ergo, battery voltage probably doesn't make an appearance here ; that is, I'd expect them to do something on PCBA wrt power conditioning for the adjustment/display/switch PCB.... ....given what's transpired..ie; some permutation of 12vdc on a 5vdc with or without correct polarity...would explain why the zener said "no" and exploded. The transistor Q5 (M33) is likely to be a digital switching transistor...that is, package has builtin bias resistors to ensure it saturates as soon as base threshold voltage is reached (minimal rise/fall time)....and wrt the question 'what else could've fried?' ....well, I know there's an MCU on this board (display, I/O at a guess), and you hope they isolated it from this scenario...I got my crayons out, it looks a bit like this...   ...not a lot to see, or rather, everything you'd like to see disappears down a via to the other side...base drive for the transistor comes from somewhere else, what this transistor is switching is somewhere else...but the zener circuit is exclusive to all this ~ it's providing a set voltage (current limited by the 1K3 resistor R19)...and disappears somewhere else down the via I marked V out ; if the errant voltage 'jumped' the diode in the millisecond before it exploded, whatever that V out via feeds may have seen a spike... ....I'll just imagine that Q5 was switched off at the time, thus no damage should've been done....but whatever that zener feeds has to be checked... HTH
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