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go to bunnings and buy a benzo torch and gently warm up the gear and slide it off. Wont take much but Jesus christ you need to be careful doing it as to not heat the crank. They usually come off easy as

Once the cog is heated up do you just remove the gear off the shaft by hand or you still need some assistance?

ok no succes yet, I have drilled and taped the gear and used 6mm bolts on a stanley sterring pulley.. anyway i bent the stanly stearing puller.. so i grabbed a flat pri bar spent an hour dilling that out and used that as a make shift puller.. bent that aswell untill i stripped the thread i had mad in the cog. During this process i was heating up and cooling the crank shaft see if that will bude (just used a butane torch).. Running out of ideas. anyone had succes cutting these off... Is there a mobile sevice that specialise in this stuff?

Thoughts ideas.. ?

No not realy defelecting the heat, was just running the water on it peridoicaly to try and drop the tempertature on the shaft/

This is not the best idea, rapid heat/cold changes will weaken parts. Not a problem with the crank gear but not really a good thing on your crankshaft. your better off heating it, then letting it cool on its own without any help from water etc

have u tried hitting it back toward the engine just to crack it first ? this is what i did. then lubed with inox and pryed forward against the oil pump with a flat head screw driver one either side. also with a flat head and hammer try rotational wise to help crack it more. once u get it far enough forward u can use the puller. u just need a big jolt to crack it then youre laughin.

I mange to remove it finally, I drilled just above the keyway than used my ozito ripp off dremel to cut a thin cut just above the keyway, used a cold chisel to crack it a little and used my pulley and the 6mm tapped holes i made to slip it off. Wow this thing was epic rusted on glad its off now.

Now here a question is there something i can put on the shaft to prevent this happening again?

I mange to remove it finally, I drilled just above the keyway than used my ozito ripp off dremel to cut a thin cut just above the keyway, used a cold chisel to crack it a little and used my pulley and the 6mm tapped holes i made to slip it off. Wow this thing was epic rusted on glad its off now.

Now here a question is there something i can put on the shaft to prevent this happening again?

Sounds familliar, mine was nicely rusted on too.

You can get anti-seize to put on it, i think you can get little tubes and you should be able to find it at a fastener or engineering supplies shop.

Edited by Dobz

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