Jump to content
SAU Community

Recommended Posts

Ok, I've been waiting for my engine to rack up 1000ks to make sure nothing goes bang.

I bought parts through a friend of a friend, and he supplied mahle forged pistons.

He also neglected to inform me that they foul the oil squirters.

So, after the first piston was in, went to turn the crank over, and it got real hard.

From here, I checked to see what was happening....

What i found was the piston fouling the squirter.

So? What do i so now?

Answer: mod the squirters to fit.

I have attached(hopefully) pics of the modded squirters, with pics of installed so you can see where they foul, and how little room you will have.

Ok, first things first:

post-37584-0-94172700-1326715016_thumb.jpg

You will have to grind the locator flat.

I used a bench grinder.

CAUTION: being a small amour of alloy, it gets very hot, very quick.

Second:

post-37584-0-39635600-1326713647_thumb.jpg

Grind the back edge of the squirter at an angle.

Third:

post-37584-0-62394600-1326713902_thumb.jpg

As you can see her, I have used a copper washer.

The piston comes down to the point where it nearly contacts.

My thoughts were, I don't want to risk inertia just bringing them into actual contact.

Better safe than sorry.

Fourth:

post-37584-0-60415400-1326713755_thumb.jpg

post-37584-0-49816100-1326713828_thumb.jpg

As you can see here, positioning of the squirter is critical!

Too far one way, it will hit the under piston bracing.

Too far the other, it will foul the rod.

You can see where the locator would have gone.

To torque without the squirters moving, I used a pair of long nosed pliers in the locating hole.

And done them up to the highest point of factory torque specs.

I can't remember, but I think I also used a drop of loctite.

So, there you have it.

As stated, have been running my engine for 1000kms now, without incident(touch wood).

I've also had my engine spinning at/near redline.

Any questions, pm me.

Hope this helps others, as I couldn't find much on it other than people saying, "yeah, I've heard they foul."

Cheers, happy modding....

Link to comment
https://www.sau.com.au/forums/topic/388472-rb26-oil-squirter-mods/
Share on other sites

I'm guessing loss of oil pressure.

And i was building in my garage, don't really have the equipment needed to notch a piston.

Don't really know, but some may, would notching the piston weaken it?

Thinking about it, I think it would.

But thanks door the comment.

I appreciate feedback, and other ideas.

the piston wouldnt really vibrate if one side was notched as it is reciprocating (up and down) only, if it was rotating then it might make a difference

weight matching to the lightest over all weight is all that is really needed

if you do notch the pistons then dont forget to debur them

though i more think that getting the right pistons is the right way to do things from the start, if not then this way should be plan b

hey luke do you know if it alters the angle or the spot the oil squirt hits?

the piston wouldnt really vibrate if one side was notched as it is reciprocating (up and down) only, if it was rotating then it might make a difference

weight matching to the lightest over all weight is all that is really needed

if you do notch the pistons then dont forget to debur them

though i more think that getting the right pistons is the right way to do things from the start, if not then this way should be plan b

hey luke do you know if it alters the angle or the spot the oil squirt hits?

Ok, keep in mind the following are only MY thoughts and opinions, and this is the first motor I have rebuilt....

In regards to the balance of the piston,,,,

If you were to take material from one side and not the other, this would cause an off balance, and would make the piston want to "tilt", under the stress of high rpm, causing the difference in weight to multiply, I would think the piston would want to tilt more and more, like a see-saw out of balance.

This would in turn, cause higher wear rate on the edges that the piston wants to tip to.

In regards to the oil angle and hit zone,,,,,

No, it does not alter the angle the oil will hit at, as all the mounting surfaces are parallel, and the squirter is not bent.

The hit zone is a different story.

As the squiter has been twisted, it will now hit a different part of the piston, but keep in mind, they are different pistons being used.

The oil still hits the bottom of the piston, as intended, just in a slightly different place.

Hope this helps.

Again, my views and opinions, others may vary.

I appreciate the feedback and interest though guys.

Wouldn't putting a thicker copper washer under the squirter been an easier fix?

If you see the pics, that's what i done, as well as repositioning them.

The washer would have to be approximately 5-8mm thick, and the factory banjo bolts arnt long enough to allow this.

Space it out too far, and it will also foul the counter weights on the crank.

lucky my pistons (CP) came with the cutouts for the squirters :D cant u just cut the pistons section out and get them re balanced ? i wouldent alter the position of the standard squirter because if Nissan engineered it that way its for a damn good reason right ?

<br />But you got a perfectly balanced piece of metal sitting on a pivot going up and down. I know there isn't much room in the bore for movement, but i'm probably talking about stuff I don't know lol.<br />
<br /><br /><br />

If that were a real issue, then all the pistons that have the gudgeon pin offset to one side would have problems. And they don't.

  • 1 year later...

hi i'm going to be fitting 87mm mahle pistons to my own block - i just wanted to ask how your car is running now after 1000km and i'm guessing a remap too?

just wondering as this seems to make sense but wanted to see if theres been any issues? I cant see how personally.. I read a 2.5mm washer is enough to 'lift' the oil jet (squirter?) so it clears the piston skirt?

ta

ant

hey maye.

ran fine for about 2500kms.

then I was limiter bashing on a skid pan, and bearings let go.

the squirters are still fine, and in position.

in relation to the extra thick washer, from memory, 2.5mm may have been enough, but it would squirt directly onto the bracing, not under the piston head which is where its meant to go.

either way, good luck.

If you see the pics, that's what i done, as well as repositioning them.

The washer would have to be approximately 5-8mm thick, and the factory banjo bolts arnt long enough to allow this.

Space it out too far, and it will also foul the counter weights on the crank.

also, see this post, just above.

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • The fab work can be as simple as a couple of silicon hoses and clamps to the factory piping. 
    • Just sounds like either way you need to do some fab work to get everything to fit, so why limit yourself at that point? If the GCG high flow option is zero effort in and out swap though I'd probably do that. It's almost certainly lowest risk, lowest cost, etc. The HKS GTIII-RS option that Kapr mentioned is laughably expensive for what it is, they charge the exact same for two turbos on the RB26 so their margins are off the charts on that thing.
    • Intake manifold is not a part of the issue. The turbo bolts to the exhaust manifold. That is easy. But close your eyes and picture the physical situation. That is a T3 flange on the manifold and a T3 flange on the turbo. As long as any new turbo has a T3 flange on the exhaust housing, that exhaust housing will bolt to the exhaust manifold. This places the exhaust housing in the same place as the stock one. But now move your mental attention a little further forward. The location of the compressor housing is set by the length of the turbo's core. The stock turbo had a long core. Let's say that it is..... 100mm long. So that would place the compressor housing 100mm forward of the exhaust housing. But a highflow, might well have a centre core that is shorter. Let's say that it is only 70mm long. Now the compressor housing will be 30mm further back in the engine bay than the stock one. This DOES move the turbo's compressor outlet backwards. It also moves the compressor's inlet backwards. You will very likely have to do some work to both the inlet and outlet piping to make everything connect again. I am not say this to make it out to be a bigger deal than it is. I am just pointing out that "bolt on" is sometimes not quite bolt on. The highflow from GCG that Murray linked above (https://gcg.com.au/turbo-charger-upgrade-skyline-gtst-2iu-xtrgts-s1.html ) uses a core that is the same length as the stock core, and so does not require this extra work. It will look very much like the stock turbo. No-one uses GTR turbos of any flavour (stock, or aftermarket) in a single turbo application on RB20/25. It's not a thing. Yes, people have been putting on GT3076, GTX3076 (and bigger and smaller versions of those) and G30s (of various sizes) onto RB20/25 since forever. But these are not "bolt on". Everything except the 4 bolts to the exhaust manifold change with these. And genuine Garretts are expensive. Non-gen, like Pulsar, etc, are cheaper, variously as good or nearly as good. But still not bolt on. No-one in the right mind would pay for an HKS turbo. Not in this modern day and age. Well, yes, the GCG highflow. You could ask HG what he can do to make the compressor housing sit in the original location. There are surely others doing highflows around the world. And some of the eBay/Temu ones (as reported by Dose) work and don't die. Bit of a lottery though. I would send your turbo to GCG (here in Oz) to be highflowed if you want a trivial no-extra-work option. But seriously, the work required to change inlet and outlet piping is not that hard. That's a boost control problem, not a turbo problem.
    • Thank you all for the replys 🙂 I know that intake would be different but that is one pipe at it is not that hard to get(custom one). I meant mainly bolt to the stock manifold and the turbo elbow. I looked and many sites/forums but they are just "old" with some old HKS turbos from GT-R i guess? What about some Garrets?  Or any other turbo? Is there even a turbo which i can just bolt on? 😄 And yeah i know about that new HKS but that is like 2000k USD without taxes/shipping in here   Iam getting a touch up tune but my "problem" is that on the "not" hot day iam getting peaks around 0,9 bar...and when it was around 15 Celsious i saw peak around 1 bar which is just too much for stock turbo. And of course turbo is old and i like to get some new one for a piece of mind 🙂 
    • I'm working on the assumption that our friend Jasmine here is a Russian (or, possibly Ukrainian) spammer/spambot, based purely on the number of such that I have been having to neuter in the last few weeks. IP address for the OP above was in WA. But that could have been via VPN. Posting at quarter to 4 in the morning is a good sign of being from somewhere in Europe. The last Jasmine that I kicked in the cooch was IP addressed in Ukraine. Even that could have been via VPN, and the bitchbot could have been from Russia, Serbia, China or anywhere. Regardless, was a spambot, so I killed it with fire. The fact that our new friend Jasmine here did not respond in any way to my tart query strongly suggests to me that this OP was just the establishment phase of a user able to be activated for spamming in a week, or 3 or 10.
×
×
  • Create New...