Jump to content
SAU Community

Recommended Posts

1 minute ago, Murray_Calavera said:

@joshuaho96 

Its getting to the point where buying your own dyno might be the cheaper option for you in the long run lol

My grand plan is to start by blindly replicating the stock ECU map, then going from there. Hopefully it dramatically reduces the amount of dyno time required.

An arduino based controller could do all that you ask of it Josh. The accumulator could quite reasonably be located any number of places. I myself wouldn't have any problem with the idea of it being in the boot. There's space, and there's plenty of protection for the lines, and more protection can be added.

38 minutes ago, GTSBoy said:

An arduino based controller could do all that you ask of it Josh. The accumulator could quite reasonably be located any number of places. I myself wouldn't have any problem with the idea of it being in the boot. There's space, and there's plenty of protection for the lines, and more protection can be added.

This is true, but the list of things that I would need to repeat this for is long enough that I may as well use the E2500 I already bought. VCAM, PWM fuel pump control of a brushless pump, and flex fuel are things I really want to do. I plan on seeing if I can survive without an accusump first using just oil pressure sensing + hard fuel cut if it drops out, then add accusump + associated headache if I'm constantly running into engine protection for my particular operating conditions.

2 hours ago, joshuaho96 said:

This is true, but the list of things that I would need to repeat this for is long enough that I may as well use the E2500 I already bought. VCAM, PWM fuel pump control of a brushless pump, and flex fuel are things I really want to do. I plan on seeing if I can survive without an accusump first using just oil pressure sensing + hard fuel cut if it drops out, then add accusump + associated headache if I'm constantly running into engine protection for my particular operating conditions.

Your issue with pressure sensing, is time delay.

Sensors take time. The ECU takes time to cut.

The engine takes time to spin down.

All that time = bearing damage possible or actually done.

 

The accusump being a mechanical system however, reacts very very quickly.

 

It's the one thing you pickup very quickly I  control systems. Mechanical systems typically react wayyyy quicker... On something like oil starvation, it's best to protect yourself in first line of defence against damage with something like accusump than ECU cuts.

 

ECU cuts = last line of defence...

48 minutes ago, MBS206 said:

Your issue with pressure sensing, is time delay.

Sensors take time. The ECU takes time to cut.

The engine takes time to spin down.

All that time = bearing damage possible or actually done.

 

The accusump being a mechanical system however, reacts very very quickly.

 

It's the one thing you pickup very quickly I  control systems. Mechanical systems typically react wayyyy quicker... On something like oil starvation, it's best to protect yourself in first line of defence against damage with something like accusump than ECU cuts.

 

ECU cuts = last line of defence...

Josh's Haltech 2500 samples the oil pressure sensor at 50hz, I wouldn't call that slow. The engine protection activation time will be set by Josh, so he can set it to whatever he thinks is appropriate.

I 100% agree with the essence of what you are saying though, and I would advocate for both the accusump and engine protection, I just wanted to add some numbers to the 'sensors take time' bit. 

2 minutes ago, Murray_Calavera said:

Josh's Haltech 2500 samples the oil pressure sensor at 50hz, I wouldn't call that slow. The engine protection activation time will be set by Josh, so he can set it to whatever he thinks is appropriate.

I 100% agree with the essence of what you are saying though, and I would advocate for both the accusump and engine protection, I just wanted to add some numbers to the 'sensors take time' bit. 

At 50hz sampling, at 7,500RPM, your engine will rotate over two times between samples.

 

Now when you get the data sheet from the sensor, read the sensor delays.

By the time you've lost oil pressure, your engine has rotated a few times around before the ECU cuts power.

Now it has cut power. GREAT!

Except on power cut, you're still in gear, the cars still moving, that engine is still spinning.

Give it another 500ms at absolute best for you to punch the clutch in. That's another 62 rotations.

It's still going to take over another half a second at minimum because of momentum for the engine to stop.

So if you've got ninja like reflexes and will punch the clutch immediately on power cut (chances are, you won't hit it that quickly as you won't be ready for it), then your engine has "only" spun at minimum 130 times with a lack of oil pressure...

 

Or an accusump means it spins 0 times with no oil pressure...

 

Yeah nah mate.

You set up the ecu to open the acusump valve to do its thing during certain conditions, so the ecu isn't making the actual decision, the accusump is..

 

You are just blocking the accusump  operation where you know you don't want it to operate. .

 

 

For example. Valve closed up to 3000 rpm then open. So if oil pressure drops above 3000 rpm accusmp to the rescue. You don't set it so the ecu opens the valve when required . ( even though that wouldn't be as bad as you make it out to be)

9 hours ago, MBS206 said:

At 50hz sampling, at 7,500RPM, your engine will rotate over two times between samples.

 

Now when you get the data sheet from the sensor, read the sensor delays.

By the time you've lost oil pressure, your engine has rotated a few times around before the ECU cuts power.

Now it has cut power. GREAT!

Except on power cut, you're still in gear, the cars still moving, that engine is still spinning.

Give it another 500ms at absolute best for you to punch the clutch in. That's another 62 rotations.

It's still going to take over another half a second at minimum because of momentum for the engine to stop.

So if you've got ninja like reflexes and will punch the clutch immediately on power cut (chances are, you won't hit it that quickly as you won't be ready for it), then your engine has "only" spun at minimum 130 times with a lack of oil pressure...

 

Or an accusump means it spins 0 times with no oil pressure...

 

The idea is to shut off fuel injection before you hit 0 or even some lower theoretical safe value. The moment the sensor detects oil pressure is just lower than expected for the current RPM which could be induced by either the pickup sucking air or excessive oil temperatures thinning things out too much I would want to set a hard fuel cut back to the bare minimum rpm needed to limp to safety like 2500-3000 rpm. With the accusump in place nothing really changes. Oil pressure flatlines after a certain RPM for the most part so the valve can safely be kept open and at high RPM you aren’t waiting on the ECU to see the fall in oil pressure to act. It would just be shut below say 3000 RPM to keep the reservoir full unless it sees oil pressure falling below what normal operation would show. Even factoring the slew rate of the sensor and sampling latency of the ECU I really doubt you’d see the engine fully lose oil pressure before engine protection kicks in. And once it does the violence of hard fuel cut should be enough to get me to stop pushing the car which could be letting off on the brakes/accel/lateral g which would probably also help resolve the situation. And if it happens more than once in a blue moon the answer is to fix the issues causing it as you have pointed out, not just to continue band-aiding the problem with sensors and ECU workarounds. 

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • neither stumble or cut really seem to be an appropriate term....hard to explain its like a rev limiter but at 4k, but it violently shakes engine and entire vehicle as the rpms will not rise over 4k, even with slow acceleration. as soon as it hits 4k, it sounds like entire spark is lost entirely. plugs were 1.1 which I used as such, but later put in new plugs gapped down to .8 changed back after issue arose when I replaced the coils, still does it with either plug gap...damn and it was all running so good.
    • Oh how times have changed! I actually lean it out relative to my water/methanol injector duty cycle. The methanol adds a lot of fueling and you can then lean it out even more due to reduced knock. 
    • Yeah my thoughts are the same, a well thought out WMI setup, would be slightly ahead of just straight E85 and you're also chemically intercooling the charged air, dropping it even further. This is why you need to add so much more fuel as soon as you spray. I remember someone taking me through their set up before (Dennis, has a R33, lives around Cabramatta - no idea if he's still around on this forum). He would target AFR 10:1 on 98, then as WMI ramped on, AFR would lean back up to 11:1. Amazingly, he did this all through his PowerFC, a relay to cut power to his EBC solenoid if there was not enough line pressure on his WMI kit. And of course, if there wasn't any boost made above gate pressure, you wouldn't be accessing the load cells with heaps of timing for WMI. One downside to that rudimentary setup, once the WMI came on, the EBC would unleash the dragon, and of course all the timing. Tyres would fry lol.
    • Shimmed or shimless, still solid, no hydraulic pump up stuff.
    • They have said food will be limited. Mainly meat pies and sausage rolls from memory. But they have a coffee van!
×
×
  • Create New...