Why does my engine light flash when I drive with the PowerFC?
The PowerFC uses the factory engine warning light to alert the user of "upper limit" or ceiling values in the engine systems. Things such as airflow meter max value, injector max duty, excessive knock will cause the engine warning to flash. Usually the engine flash is in a sequence of 3 flashes each 0.5 seconds apart. Should you experience this you should review the hand controller max values (press down when in monitor mode and displaying values to see the max values for each) and consult your tuner immediately. Excessively high knock can cause engine damage. Running on max injector duty can also be fatal so speak to your tuner. Aggressive tunes that are tuned around winter temps/airflow and being run hard in summer may cause these symptoms if the tune is very aggressive and on border line of maxing out the stock components. This is only hearsay but I have seen this from at least one or two members.
See Basic Hand Controller functions and use for information on how to isolate which warning is triggering the engine flash light
If you see your engine light flash whilst driving then goto MONITOR, 4 channel and then select
AIRFLOW
INJDUTY
KNOCK
IGNTMNG
Then repeat the same process and then press UP on the hand controller once you see the engine flash to check the max levels of each sensor you are monitoring. You can then work out which is causing the engine light to flash. On a stock ECR33 with the basic mods fitted youll find that you are maxing out all the factory sensors so in that case I turned my AIRFLOW and INJECTOR warnings to OFF and leave the knock sensor warning to ON. So if you see the engine light flash its a kNOCK warning and should be taken as a true "warning". You should speak to your tuner if you see high knock levels and the engine light flashing. A knock level of 60 is considered quite high.
yep get it tuned, the pfc faq in my sig can show you how to sort it out yourself so if u want to try or get the tuner to sort it out
also to note under defaults the engine light flashes for 3 items, not just pinging. read the pfc faq to work out how to diagnose which one it is
afm max, inj max or pinging
the leak will be big enough to see/hear it wont be a little fine leak i wouldnt expect
the gate shouldnt open at idle or shouldnt have enough load to open at idle
sounds like the gate might be stuck open, this would explain laggy operation and jack all boost
have u ever had that issue before? strange that u would notice it all of a sudden
the ap engineering rb20 pfc's and powerfc pro's 20 or 25 come from the same version
they are from the older first generation rb25 powerfc
they have fc commander 2.3x usually and the main board is the older style board
it has the CEX expansion slot on the board which denotes what FC version it is
i would like to know if an older vanilla 25 FC running 2.3x has anything in the CEX expansion slot
there is also another expansion slot socket but ive never seen it used
the ap eng rb20 version is the older 25 PFC but with VCT removed, 2 injectors flipped, some internal code changes and map changes
the airflow correction tables and control it setup to run whatever maf input the PFC has
so if you have a 26 PFC with twin mafs in then that table applies to the MAF load AFTER the calculatiopns have been done
the maf cals look like this;
LOAD = CORRECTION * (16384 * Airflow lookup(MAFSV) / RPM)
for twin MAFs we just avg the mafs input first then go from there
correction (from the airflow table on the hand controller) is applied after getting maf's averaged and calc'd
when you get one afm output and run it to AFM1 and AFM2 they both read the same value and PFC uses them in its fixed load calc to work out "LOAD"
the load unit is a floating airflow load and its not in relation to the 0 to 20 scale but an arbitary number repsenting engine load.
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actuator level controls when the wastegate opens on the turbochager
so fitting a 15psi spring in the actuator means it wont open the wastegate until it see's 15psi
this means you can't run less than 15psi and control it.
ie: you can't fit a boost controller and run 10psi with a 15psi actuator.
if you want to run more than 15psi you can then fit a controller to increase it past 15psi, but ideally you should run an actuator to closest boost setting you want.
ie: if you want to run 1.3bar then you should run a 1 bar actuator. dont run a 7psi actuator and run 1.6 bar as the controller has to work very hard to maintain stable control and keep the gate in control
rb20 and rb25 series 1 have 4 wires
rb25 series 2 has 3 wires
the difference is the rb20/rb25 s1 have an extra ground for the signal ground
whereas the s2 only has 1 ground
so you can join the grounds together and it should work fine
ecu's do not differentiate between rb20/s1/s2 afms its all the same