Jump to content
SAU Community

Recommended Posts

This basically happens when the engines displacement is too small for the turbo application. What you need to do is think of it a little like this. An rb26 with twin turbos is essentially like having x2 1300cc displacement engines with single turbos on each (which in most cases is too large for the displacement. As you can imagine as you increase the turbo size (say gtrs's, -10's or even -5's) your tubro shuffle, compressor surge or axi-symmetrical compressor stall (what ever the hell you want to call it) will get worse. Hence why almost all gtr's fitted with gtr's or -10's will shuffle at some point in the rev range. Get an sr20 slap on one of the said turbo's to it and you wont see that type of shuffle (2000cc displacement engine running a turbo more efficient for its displacement).

Now on how to try cure it. You can increase tge turbine housing to try slow the compressor down, (or use smaller turbos), but here you will run into another dilema, LAG. You can increase the engine displacement (why you generally wont here shuffle on a rb30/26 engine with -10's etcetc). You can try have your tuner tune it out, baffled turbo pipes etcetc. But the most effective way ive found is to use a 3 dimensional boostcontroller. Its basically an electronic controlled solenoid (by the ECM) with an rpm input ( which alters the duty cycle of the boost control valve as the RPM changes), and a throttle position sensor input (tells the turbo how much power the drive is demanding and essentially tells the turbo how much air the engine is capable of swallowing to avoid such a surge). 9 times out of 10 this will work.

p.s ( i love brackets)

just finished re-reading HPI 126. was like de-ja vu reading this 20 mins later on. even same examples... except for the brackets

just finished re-reading HPI 126. was like de-ja vu reading this 20 mins later on. even same examples... except for the brackets

Thought the same thing. Maybe Martin Donnon has a second account hes using on here?

can u put more preload or tighten the bovs?

i think the bov's are opening on light throttle load - dont know why tho

The bov opening on low throttle (the stock ones do) will actually fix mild compressor surge.

Is now all but gone, Ignition timing appears to have shifter (car was feeling really slow) anything upto 15degrees retarded (yes really) barely does it now

Running too much retard will cause the turbos too boost much earlier and also cause it.

Edited by Rolls
  • 1 month later...

Time resurrect this.... because it is BACK!!!! Timing is now spot on 15deg, the turbo shuffle went, and with no changes made it has started to get turbo shuffle again.... But now.. It also has a couple of flat spots, and after a while of normal driving will really need a couple of decent runs to clear it out and get it going properly, it is not that long since I ran injector cleaner through it (not because it was playing up, just figured it could be worthwhile) but was still before it was running perfectly that the injector cleaner was in it. So all that has happened since it was running perfectly is that it has been driven to and from work, it has had a couple of little blats here and there but the thing gets babied 98% of the time.

I have not ruled out the possibilty of a cam being a tooth out, but is this likely to cause the probs I am getting?

Light throttle application, normally going uphill, the only way to stop it is to get off the throttle all together and start again, pretty much anytime you try to maintain a speed going uphill it does it. Has standard ECU, does not seem that accelerating will solve it

I've had GT-SS's, I now have -5s - no comp surge at all using factory piping and BOV's.

I've even used the stock ECU with GT-SS's on 15psi and it was fine.

Sounds like you need to visit a dyno and see what is going on. Timing/AFR etc.

Also you kinda do need a tune dude with larger turbos...

Yeah, have the PFC and am working to get approval for the tune... Just seems funny it went away for 2-3 months...

Weather is starting to change now that we are in a new season, probably effecting the way the turbo is making positive pressure. Air density, temp, precipitation changing etc will all have an effect...

I get the feeling people are crawling up hills using 1.68% throttle especially at higher speed.

Throttle body not open ?

That's ok here is a nice big high speed high load condition for you Mr Rb26.

WEEEEEEEEEEEEEEEEEEEEEEEEE.

WOO WOOOOOOOOOOO

"Come on Thomas, you have to help Percy up the hill" Said the Fat Controller.

Edited by Nee-san

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • This is the other log file, if only we had exhaust manifold pressure - would understand what's going on a bit better   Can you take a screenshot of your wastegate setup in the Kebabtech?   Engine Functions --> Boost Control (looks like this):  
    • You just need a datalogger of some sort. A handheld oscilloscope could do it, because it will make the trace visible on screen, so you can look at the peak, or whatever you need to look at. And there are cheap USB voltage loggers available too. You could get a 2 channel one and press a button to feed voltage to the second channel at points that you want to check the sensor voltage, when you knew what the guage was saying, for example.
    • it's not the issue with making power, it's the issue with controlling boost, and this isn't the first time I've seen a 6Boost having issue with controlling boost down low.   The boost control here looks interesting.   Looking at your logs, looks like it's set to open loop boost control strategy (which is fine). We can see VCT being kept on till about 6600RPM (no issue with that). Ignition timing (I'm assuming this is E85, seems within reason too, nothing too low, causing hot EGTS and boost spiking). There's about 15 degrees of advance when your boost shoots up, however can't be this as the timing isn't single digits. I'm assuming there's no EMAP data, as I wasn't able to find it in the logs. We can see your tuner sets the WG DC to 0% after 4300RPM, trying to control boost.   My thoughts, what frequency is your wastegate set to?  AND why aren't you using both ports for better control?
    • While that sounds reasonable, this is definitely a boost control problem, but the real question is why are you having the boost control problem? Which is why I pondered the idea that there's a problem at ~4000rpm related to head flow. In that instance, you are not yet under boost control - it's still ramping up and the wastegate is yet to gain authority. So, I'm thinking that if the wastegate is not yet open enough to execute control, but the compressor has somehow managed ot make a lot of flow, and the intake side of the head doesn't flow as well as the exhaust side (more on that later), then presto, high MAP (read that as boost overshoot). I have a number of further thoughts. I use butterfly valves in industrial applications ALL THE TIME. They have a very non-linear flow curve. That is to say that there is a linear-ish region in the middle of their opening range, where a 1% change in opening will cause a reasonably similar change in flow rate, from one place to another. So, maybe between 30% open and 60% open, that 1% change in opening gives you a similar 2% change in flow. (That 2% is pulled out of my bum, and is 2% of the maximum flow capacity of the valve, not 2% of the flow that happens to be going through the valve at that moment). That means that at 30% open, a 1% change in opening will give you a larger relative flow increase (relative to the flow going through the valve right then) compared to the same increment in opening giving you the same increment in flow in outright flow units. But at 60% opening, that extra 2% of max flow is relatively less than 1/2 the increase at 30% opening. Does that make sense? It doesn't matter if it doesn't because it's not the main point anyway. Below and above the linear-ish range in the middle, the opening-flow curve becomes quite...curved. Here's a typical butterfy valve flow curve. Note that there is a very low slope at the bottom end, quite steep linear-ish slope in the middle, then it rolls off to a low slope at the top. This curve shows the "gain" that you get from a butterfly valve as a function of opening%. Note the massive spike in the curve at 30%. That's the point I was making above that could be hard to understand. So here's the point I'm trying to make. I don't know if a butterfly valve is actually a good candiate for a wastegate. A poppet valve of some sort has a very linear flow curve as a function of opening %. It can't be anyelse but linear. It moves linearly and the flow area increases linearly with opening %. I can't find a useful enough CV curve for a poppet valve that you could compare against the one I showed for the butterfly, but you can pretty much imagine that it will not have that lazy, slow increase in flow as it comes off the seat. It will start flowing straight away and increase flow very noticeably with every increase in opening%. So, in your application, you're coming up onto boost, the wastegate is closed. Boost ramps up quite quickly, because that's really what we want, and all of a sudden it is approaching target boost and the thing needs to open. So it starts opening, and ... bugger all flow. And it opens some more, and bugger all more flow. And all the while time is passing, boost is overshooting further, and then finally the WG opens to the point where the curve starts to slope upwards and it gains authority amd the overshoot is brought under control and goes away, but now the bloody thing is too open and it has to go back the other way and that's hy you get that bathtub curve in your boost plot. My position here is that the straight gate is perhaps not teh good idea it looks like. It might work fine in some cases, and it might struggle in others. Now, back to the head flow. I worry that the pissy little NA Neo inlet ports, coupled with the not-very-aggressive Neo turbo cam, mean that the inlet side is simply not matched to the slightly ported exhaust side coupled with somewhat longer duration cam. And that is not even beginning to address the possibility that the overlap/relative timing of those two mismatched cams might make that all the worse at around 4000rpm, and not be quite so bad at high rpm. I would be dropping in at least a 260 cam in the inlet, if not larger, see what happens. I'd also be thinking very hard about pulling the straight gate off, banging a normal gate on there and letting it vent to the wild, just as an experiment.
    • Not a problem at all Lithium, I appreciate your help regardless. I've pulled a small part of a log where the target pressure was 28psi and it spiked to 36.4psi. I've only just begun using Data Log Viewer so if I'm sending this in the wrong format let me know.
×
×
  • Create New...