Jump to content
SAU Community

Recommended Posts

Choice, been watching out for an update on this.

The manifold is looking nice all ceramic coated. Looks really tidy from what I can see.

Very clean job on the wastegate inlet off the turbine housing too. Have seen some butcherous jobs on those before.

Haha, that side of the engine bay is going to be packed as when it's all assembled.

Glad you are still working on this. It's been a while in the making but I'm sure it'll be worth it as soon as you can give it that first squirt eh. Bring on the chubby ass power curve.

Yeh the manifold is not too shabby. If I had spent more time planning it out It could have been done a little better, but its going to have to do. If i was doing it again I would change the merge angle of the collector so its closer to ideal around the 10-15 degree marge rather then the 25-30 degree its at now. I was worried about it being too close to the bonnet, but it appears to be further away then expected. Live and learn.

I can say when its all in and going there literally wont be room for anything, at all.

Certainly has been a long time. But its getting there. Im hoping for the same thing!

Lol there should be enough room for everything I need, I think. It is going to be a little tight where the outlet of the turbo goes into the charger inlet though. I will cross that bridge when I get to it :) But its very safe to assume the engine bay will look full!

Lobster backs ftw Mike!

Chris, I was given that one, however im told you can get them from a company called Midway Metals. MIght be a good place to check if you are in need.

Thanks mate. Hopefully Ill have it finished and fully welded tomorrow, ready to bolt up!

Lol yeh I should have purged it, but I was too lazy to machine up some bungs. I seem to like doing things the hard way lol. If I was doing this all at work then I would have as material and machines would be there. But its done now.

Took forever to weld it.....stupid lobster backs.

post-12828-0-65833800-1305461871_thumb.jpg

post-12828-0-92809000-1305461893_thumb.jpg

Hopefully have wastegate outlet finished tomorrow night.

Its steps back down to 3" to match up with the existing system I made when it was just supercharged. I didnt really wanna fork out for more mufflers and redo the whole system in 4". This will have to do!

Its not an ideal step down either, its a 60 degree step rather then the proper 15 degrees or whatever its supposed to be. The first expander is more like what it should be.

Looking sweet!

was that cone hard to source?

It's a tube reducer. You can get them concentric and eccentric. Available in 304 or 316L

Lobster backs ftw Mike!

Chris, I was given that one, however im told you can get them from a company called Midway Metals. MIght be a good place to check if you are in need.

Thanks mate. Hopefully Ill have it finished and fully welded tomorrow, ready to bolt up!

I used to order mine through M&S Stainless in Prospect; http://msstainless.com.au/

Been following your thread for a while now; fantastic work, amazing! :worship:

Excuse my intrusion; back to the show!

Edited by Daleo

Cheers mate.

Well wastegate outlet is all tacked up, ran out of time to weld it. Lol no pictures sorry. However I have spent the last 3 hrs at work this morning working on the charger intake flange to accept a 3" tube to hook up the turbo outlet. Starting to take shape, Its going to be tight getting the turbo outlet plumbed into the charger intake though :wacko: .

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Similar Content

  • Latest Posts

    • From my youth: GTi-R clutch change is a massive pain. The gearboxes are fragile? But the car is super cool and I want one 😢 
    • Remember this is 1988 tech.
    • Driveline vibration is resolved. I ended up loosening all my engine mount and trans mount bolts, giving it a good shake then retightening everything and it's gone... Let's just say I was surprised that fixed it.  I've been happily driving it around again but unfortunately put zero time into my direct port/constant pressure WMI setup. I'm on vacation next week, so I'll try and finalize it then.  On a different note, I spent all week fuel/ignition mapping 2x 216L V16 engines. Turbo's were burning glycol and we swapped them out for larger units. We also had planned emissions testing on site, so I figured I'd be there the same week to use their instrumentation and massage any emissions issues out if needed. This was a first for me. Fuel management is similar in certain ways to automotive (i.e air density as load variable) but very different in others. It's all PLC based and AFR's are controlled by air and not fuel. They use a control valve between the turbo and air manifold to control pressure which in turn controls AFR's. Due to this, target AFR tables supplied by the OEM are in pressures and not mass which really through me off. They use air pressure vs fuel pressure tables. I also relied on an O2 concentration sensor the emissions team had in the exhaust. Ignition timing was also all over the place and we were losing a fair bit of power. They're now happily sitting at 16-40BTDC depending on load. We were making about 1600kw at 900rpm at 90% load. Engines were running a lot smoother as well.    
    • heh, aint no R32 ever meeting modern targa cage rules unless the driver is veeeery short OP, good luck with the sale, since its already in the land of freedom I'm sure you will find a good buyer.
    • meh, it was a good video, clear about the issue and how he dealt with it. A bit heavy on the RTV and very brave to put an RB in anything without rebuilding it first, but otherwise I thought it was good Dose, I'm not sure that having the pickup forward is a big issue; yes of course the oil could shift under brakes but the sump should never be empty enough for that to be a problem (unless you also have a higher volume oil pump, and that oil can't return from the head to the sump quickly enough)
×
×
  • Create New...