Jump to content
SAU Community

Recommended Posts

  • 2 weeks later...

VERY busy and productive weekend:

Replaced majority of the rear suspension bushes and the front sway bar "D" bushes.
Mounted the surge tank and pump ready to go (wont plumb it in still next weekend)

started the wiring for the gauges and surge tank - almost done I'll finish that off in the morning.
Rolled the front guards and checked that the track rims fit, just need to get some wheels nuts to suit.

and tomorrow I'm going to see a guy called Daniel Decker to get the sequential turbo working correctly and if he's nice I might get a power run on the dyno whilst its strapped down!!!

  • Like 2

Well yesterday I got my boost issues sored and whilst it was getting a boot full on the dyno the clutch started smoking LOL had an inkling that this could be the case but wasn't sure if it was the turbo transition or the clutch.

so needless to say there's new clutch going in.

today I stripped the brakes down, getting the disc's machined and some braided lines made, also replaced the clutch line with a braided one and started taking the gearbox out

I was shocked as to how complex it is under there!!! give the Stagea a run for its money LOL
had to remove the exhaust, then there is a massive brace that runs from the g'box to the diff and then all the usual braces shields etc anyways got the gearbox out now I just have to go buy a 55mm socket to get the flywheel of so that can get machined!!!

so besides brakes and clutch just have the surge tank to connect and replace the spark plugs. and I'm thinking whilst I got that brace off I might also do the diff bushes.

unfortunately I'm not going to get my oil coolers in but it should be right this time on the stock one!!!

  • Like 1

The long term plan is world time attack etc but for now I'll stick to track days and the like, hopefully even nulon national or something!

Today made more good progress pretty much good to go with a few last minute bits and pieces but whats finished is New clutch fitted with a braided line and bleed, replaced the diff bushes whilst I had half the car apart also moved the fuel filter as it was hiding behind the diff.

Got the brakes machined, painted them and fitted braided lines, new track pads etc.
The surge tank is all good to go and primed!

fitted the track rims ready for tomorrows alignment and corner weighting.

  • Like 1

I can't believe how much you've achieved in such a short space of time mate!

I know you didn't want to have to all of this before the first outing, but it's going to be such a solid base to start with.

Well done Theo. :)

  • Like 1

all went well today got the car aligned and balanced, fuel system went well although I think I may need to upgrade the fuel pressure reg to allow more fuel to go back to the tank so the Bosch 044 isn't whining as much!!! clutch went well after I bled a bit more air out of it and adjusted the height but its going to take a bit of getting used to taking off with a brass button again.

went for a cruise to put a few Km's on her and then stopped and got my race numbers put on the car!!!

post-83704-0-63875000-1411115209_thumb.jpg

post-83704-0-67865600-1411115218_thumb.jpg

post-83704-0-89540100-1411115228_thumb.jpg

post-83704-0-40609900-1411115239_thumb.jpg

post-83704-0-85073200-1411115245_thumb.jpg

  • Like 2

well it was always going to be a scramble getting a car ready in 4 weeks, spent way to much time chasing the boost issues redoing majority of the vacuum system. and then luckily got this entire week off work to get all the rest done!!!

the spanner in the works was the clutch that's for sure and I didn't even get to adding the oil coolers I wanted too!!!

but for the rest everything that needed doing got done, but thankfully for the help of a few people everything got done this week, mind you I've probably done over 70hrs in the last 6 days.


hopefully it all pays its self off with a trouble free day at the track!!!

also I'm battered and bruised from laying under the car for 4 days and my hands look like they've been through the grater :(

good thing you have 2 factory oil coolers!

also if you want a earls 10 row with fittings I have one that you could slap into the front bar I can throw in some spare braid (not fittings) that should reach if u want.. I know monies tight so we can pay later if u wish

nope I've got the base model only has 1 oil cooler :(

thanks but I've already got all the gear to do it including thermo block all the braided lines and 2 thermo cooled coolers.

just cant be bothered doing it right now and I'm hopping its not a big drama!!!

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...