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Been a bit slack the last couple of weeks but have been doing a lot of parts gathering IMG_4991.thumb.JPG.b403a9eed0b78edebb9ec2dbdba69302.JPGand here is the result of my collecting so far, after working out the fuel system wasn't going to be up to the job I decided to go all out

First thing to get fitted was the kit the tank hat belongs to 

IMG_4998.thumb.JPG.bc8c290289b0a21eee1cf9ed223b25e0.JPGIt comes with a baffle to help prevent the fuel surge that's common in these cars

IMG_4999.thumb.JPG.7fddcc2619e8b91bf71ac52d50bc5c3a.JPGwith a bit of wiggling it slides into the tank and clips in where the original pump does

IMG_5001.thumb.JPG.a0be8caaaec23d3f9baf4f86f582435f.JPGand holds two walbro 450 pumps that will be staged IMG_5002.thumb.JPG.448feb2f67ae92984dac01fc19425027.JPGand the pump and hat assembly ready to go in to the tank, the kit also comes with a new sender for the gauge 

that is an awesome setup....solves so many annoying problems.  are you happy with how will the new baffle/mount fits into the tank's original plastic holders to stop everything moving?

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There's is a little bit of movement once it's all clipped in but nothing to be concerned about, I had to remove it back out of the clip when I dropped a nut while installing it and there's no way it's coming out by itself

Speaking of the rail I fitted that yesterday IMG_4992.thumb.JPG.cc20d45fbc6f8442252bdca0b9142b5c.JPGbut first I fitted the new injectors which are a 1250cc with the stainless internals IMG_4993.thumb.JPG.3d5e8700427e6c3f1a1a1568b51f3956.JPGall 6 fitted into the rail and ready go into the car IMG_4994.thumb.JPG.d9cdc0294bc7d9641c627cfe96b108f4.JPGand fitted to the engine 

Which also required a new fuel press regulatorIMG_4995.thumb.JPG.47f18ed9168164626879d5fb4819e180.JPGso I went with an ever reliable turbosmart one 

IMG_4996.thumb.JPG.2c5a060bfcb50d50d9242c67dcda4531.JPGand mounted in the car, it was nice of Nissan to supply a bolt hole in the perfect spot 

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  • 2 weeks later...

Spent quite a bit of time over the last couple of days doing the fuel lines from front to back, it starts as a -8 from the tank and runs to the engine bay into the fuel filter, where it then splits into twin -6 and heads up to either end of the fuel railIMG_5076.thumb.JPG.3bdd561cb1ed8aa0eefd57cd3bb52a50.JPGIMG_5075.thumb.JPG.3ae8b07fc79e8e2ddffa83ce3ecff0ec.JPGthen comes out of the center of the rail to the pressure regulator IMG_5023.thumb.JPG.df50bdff7b0cdc10a6653532474b10ce.JPGI used the port where the pcv use to be for the vacuum signal and the original port for the pressure reg now only does the the map sensor 

Had to trim a little bit to get the hoses on to the top hat and also ran all new wiring for the 2 fuel pumps and fuel gauge IMG_5033.thumb.JPG.74b3f74c7ca44f59c9e5b76fedf50b3f.JPGand after the cover was put back on with all the wiring tapped up it looks like it was done by Nissan IMG_5034.thumb.JPG.2532bf35c77255fa9e8fc9b2944d7e8a.JPG

  • Like 9

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    • Have a look at that (shitty) pic I posted. You can see AN -4 braided line coming to a -4 to 1/8 BSPT adapter, into a 1/8 BSPT T piece. The Haltech pressure sender is screwed into the long arm of the sender and factory sender (pre your pic) into the T side. You can also see the cable tie holding the whole contraption in place. Is it better than mounting the sender direct to your engine fitting......yes because it removes that vibration as the engine revs out 50 times every lap and that factory sender is pretty big. Is it necessary for you......well I've got no idea, I just don't like something important failing twice so over-engineer it to the moon!
    • Yup. You can get creative and make a sort of "bracket" with cable ties. Put 2 around the sender with a third passing underneath them strapped down against the sender. Then that third one is able to be passed through some hole at right angles to the orientation of the sender. Or some variation on the theme. Yes.... ummm, with caveats? I mean, the sender is BSP and you would likely have AN stuff on the hose, so yes, there would be the adapter you mention. But the block end will either be 1/8 NPT if that thread is still OK in there, or you can drill and tap it out to 1/4 BSP or NPT and use appropriate adapter there. As it stands, your mention of 1/8 BSPT male seems... wrong for the 1/8 NPT female it has to go into. The hose will be better, because even with the bush, the mass of the sender will be "hanging" off a hard threaded connection and will add some stress/strain to that. It might fail in the future. The hose eliminates almost all such risk - but adds in several more threaded connections to leak from! It really should be tapered, but it looks very long in that photo with no taper visible. If you have it in hand you should be able to see if it tapered or not. There technically is no possibility of a mechanical seal with a parallel male in a parallel female, so it is hard to believe that it is parallel male, but weirder things have happened. Maybe it's meant to seat on some surface when screwed in on the original installation? Anyway, at that thread size, parallel in parallel, with tape and goop, will seal just fine.
    • How do you propose I cable tie this: To something securely? Is it really just a case of finding a couple of holes and ziptying it there so it never goes flying or starts dangling around, more or less? Then run a 1/8 BSP Female to [hose adapter of choice?/AN?] and then the opposing fitting at the bush-into-oil-block end? being the hose-into-realistically likely a 1/8 BSPT male) Is this going to provide any real benefit over using a stainless/steel 1/4 to 1/8 BSPT reducing bush? I am making the assumption the OEM sender is BSPT not BSPP/BSP
    • I fashioned a ramp out of a couple of pieces of 140x35 lumber, to get the bumper up slightly, and then one of these is what I use
    • I wouldn't worry about dissimilar metal corrosion, should you just buy/make a steel replacement. There will be thread tape and sealant compound between the metals. The few little spots where they touch each other will be deep inside the joint, unable to get wet. And the alloy block is much much larger than a small steel fitting, so there is plenty of "sacrificial" capacity there. Any bush you put in there will be dissimilar anyway. Either steel or brass. Maybe stainless. All of them are different to the other parts in the chain. But what I said above still applies.
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