Jump to content
SAU Community

Recommended Posts

On ‎9‎/‎10‎/‎2016 at 8:54 PM, Shoota_77 said:

Wiring-

DSC_7900_1.jpg

DSC_7901.jpg

DSC_7894.jpg

I bought myself an el cheapo Ching Long Lie AC/DC TIG welder so I can do some stainless and alloy wleding.  I've had a bit of a practice to start to get the hang of how it works.  It's a lot harder than MIG welding but I think I'll get the hang of it after a bit (ie a shitload!) more practice.  Just getting the hang of heat control at the moment-

DSC_7880_1.jpg

DSC_7887.jpg

DSC_7902.jpg

grab yourself a gas lense for your tig torch and the end result of these welds should be far cleaner...

Thanks @mr_rbman, I've got a full set of sizes ordered, just waiting for them to turn up.  I think a big part of it as well is I was running it too hot too which was bringing in more impurities.  Now that I've dropped back the amps a bit it seems better.  Still a lot of practice before I'm ready to weld up my exhaust!

  • Like 1
27 minutes ago, Shoota_77 said:

Thanks @mr_rbman, I've got a full set of sizes ordered, just waiting for them to turn up.  I think a big part of it as well is I was running it too hot too which was bringing in more impurities.  Now that I've dropped back the amps a bit it seems better.  Still a lot of practice before I'm ready to weld up my exhaust!

Just had a look at the wiring pics and had an instant headache :)

Look at it in person @Nismo 3.2ish then you'll know what a headache it really is!!  Nearly at the end of it now though.  I'll finish off the coil pack to CDI module wiring tonight then that will just leave the wideband oxy sensor wiring (once I've welded the bungs to the front pipes) and then thermo fans to do.  There will be a few other additional bits and pieces (additional fuel pump, water/meth kit, etc) but I can see light at the end of the wiring tunnel now!

I'm hoping to hit the key (not to start it just to get oil pressure up and check sensors and other ECU inputs to make sure they're all talking to each other) within the next 2-3 weeks.

 

32 minutes ago, Shoota_77 said:

Look at it in person @Nismo 3.2ish then you'll know what a headache it really is!!  Nearly at the end of it now though.  I'll finish off the coil pack to CDI module wiring tonight then that will just leave the wideband oxy sensor wiring (once I've welded the bungs to the front pipes) and then thermo fans to do.  There will be a few other additional bits and pieces (additional fuel pump, water/meth kit, etc) but I can see light at the end of the wiring tunnel now!

I'm hoping to hit the key (not to start it just to get oil pressure up and check sensors and other ECU inputs to make sure they're all talking to each other) within the next 2-3 weeks.

 

Some job mate, looking forward to see the outcome :cool:

Thanks mate.

Fuel system will be Nismo pump (which was all I was running on the previous setup) acting as a lift pump into an under car surge tank running twin 044's that will be staged so the secondary will only kick in at a certain range so it's not running 2 all the time.  The Haltech will be monitoring the fuel pressure and act as a failsafe if there's ever a drop in pressure (cut timing or spark).

I'm running through the normal supply pipe plus using the original return pipe as the secondary supply pipe.  I'm running braided AN6 hose as the new return.  Hopefully that doesn't cause any extra restriction but I'll see how it goes.

I'll be mainly running E85 but it will be setup as flex fuel so I've mounted the ethanol sensor in the return line.

 

Finished wiring up the coils to the CDI module, just need to get the right plug leads and then the ignition side of the engine is finally done!

DSC_8001.jpg

DSC_8002.jpg

I went and picked up all of the parts to build my exhaust yesterday. It will be twin 2.75" dumps/front pipes into single 4" all the way through. All up it came to $1300 (excluding dumps and front pipes) so it's going to be an expensive little exercise even with me making it (unless I realise at some point that I'm waaaay out of my depth and get someone else to make it!). It'll all be V Band clamps so provided my welds are ok it should look pretty nice. No mid muffler and rear muffler is a 4" straight through Magnaflow so hopefully it's quiet enough. In my town there are only about 5 Skylines that I know of so I really don't want to stand out from the crowd too much as there's nowhere to hide!

  • Like 3

Exhaust bits-

DSC_8007.jpg

DSC_8008.jpg

Damn 4" pipe is huge! It's going to be a battle fitting it all under there! The Magnaflow muffler is beautiful, I'm very sceptical about the quietness though....

  • Like 1

They mot quiet mufflers lol.. but sound tough though, my fabricator usually uses them on all his V8's and other exhuasts usually with mid mufflers though.  I'll have an idea in few days as my 2530 has 1 magnaflow and large hks muffler right toward the rear.. 

  • Like 1

Yeah I'm a bit worried!  I can always throw another muffler in later on if it's too bad.  No doubt it will sound amazing but amazing and legal are at both ends of the scale!

  • Like 2

Started re-routing the passenger side wiring harness outside the engine bay to tidy it up a bit and also keep the wiring away from the hot side of the engine.  I've had to lengthen a few of the wires but most of them are long enough already.  It will be all neatly mounted along the upper panel-

 

DSC_8011.jpg

 

On ‎27‎/‎10‎/‎2016 at 2:56 PM, Shoota_77 said:

I'll finish off the coil pack to CDI module wiring tonight then that will just leave the wideband oxy sensor wiring (once I've welded the bungs to the front pipes) and then thermo fans to do.  

When you do get around to mounting the widebands, have a quick read of where it is recommended to fit them.
I'm sure they'll perform fine no matter where you put them, but longevity is probably the aim behind this (compared to being mounted immediately behind the turbo).

WBC1.jpg

Cheers for the heads up!

The easiest way to do it would have been to use the normal sensor position but unfortunately that's a no no!  Finding the space to put them both is going to be the tricky bit. I'd say they'll be a bit less than 1 metre so hopefully it works out ok.  Someone needs to come up with 90 degree O2 sensors! (If they don't already that is). It's a bit of a surprise they don't seem to have got much more compact over the years.

Thanks again.

 

4 minutes ago, Dose Pipe Sutututu said:

mount it before the cat pointing toward the gearbox

I'm running the twin wideband kit so I've got two to try and fit down there somewhere within the primary pipes before they split into 2.

3 minutes ago, Dose Pipe Sutututu said:

ahhh gotcha, well I have a solution for that problem.. go single LOL

just kidding :)

All in good time.....

Whatever power it makes will be approximately 4.7 times my driving ability so it should do the job for now!

I will do it but I'm desperately fighting the urge.

Hopefully I'll win the mental battle and get big brakes or a 6 speed before I chase more power.  I don't like my chances though. Unfortunately being in sales I get pretty sizeable quarterly bonuses that generally get evaporated on car parts VERY quickly. I know that a big single kit will come out of part of one of those bonuses at some point.....

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Similar Content

  • Latest Posts

    • I had 3 counts over the last couple of weeks once where i got stranded at a jdm paint yard booking in some work. 2nd time was moving the car into the drive way for the inspection and the 3rd was during the inspection for the co2 leak test. Fix: 1st, car off for a hour and half disconnected battery 10mins 4th try car started 2nd, 5th try started 3rd, countless time starting disconnected battery dude was under the hood listening to the starting sequence fuel pump ect.   
    • This. As for your options - I suggest remote mounting the Nissan sensor further away on a length of steel tube. That tube to have a loop in it to handle vibration, etc etc. You will need to either put a tee and a bleed fitting near the sensor, or crack the fitting at the sensor to bleed it full of oil when you first set it up, otherwise you won't get the line filled. But this is a small problem. Just needs enough access to get it done.
    • The time is always correct. Only the date is wrong. It currently thinks it is January 19. Tomorrow it will say it is January 20. The date and time are ( should be ! ) retrieved from the GPS navigation system.
    • Buy yourself a set of easy outs. See if they will get a good bite in and unthread it.   Very very lucky the whole sender didn't let go while on the track and cost you a motor!
    • Well GTSBoy, prepare yourself further. I did a track day with 1/2 a day prep on Friday, inpromptu. The good news is that I got home, and didn't drive the car into a wall. Everything seemed mostly okay. The car was even a little faster than it was last time. I also got to get some good datalog data too. I also noticed a tiny bit of knock which was (luckily?) recorded. All I know is the knock sensors got recalibrated.... and are notorious for false knock. So I don't know if they are too sensitive, not sensitive enough... or some other third option. But I reduced timing anyway. It wasn't every pull through the session either. Think along the lines of -1 degree of timing for say, three instances while at the top of 4th in a 20 minute all-hot-lap session. Unfortunately at the end of session 2... I noticed a little oil. I borrowed some jack stands and a jack and took a look under there, but as is often the case, messing around with it kinda half cleaned it up, it was not conclusive where it was coming from. I decided to give it another go and see how it was. The amount of oil was maybe one/two small drops. I did another 20 minute session and car went well, and I was just starting to get into it and not be terrified of driving on track. I pulled over and checked in the pits and saw this: This is where I called it, packed up and went home as I live ~20 min from the track with a VERY VERY CLOSE EYE on Oil Pressure on the way home. The volume wasn't much but you never know. I checked it today when I had my own space/tools/time to find out what was going on, wanted to clean it up, run the car and see if any of the fittings from around the oil filter were causing it. I have like.. 5 fittings there, so I suspected one was (hopefully?) the culprit. It became immediately apparent as soon as I looked around more closely. 795d266d-a034-4b8c-89c9-d83860f5d00a.mp4       This is the R34 GTT oil sender connected via an adapter to an oil cooler block I have installed which runs AN lines to my cooler (and back). There's also an oil temp sensor on top.  Just after that video, I attempted to unthread the sensor to see if it's loose/worn and it disintegrated in my hand. So yes. I am glad I noticed that oil because it would appear that complete and utter catastrophic engine failure was about 1 second of engine runtime away. I did try to drill the fitting out, and only succeeded in drilling the middle hole much larger and now there's a... smooth hole in there with what looks like a damn sleeve still incredibly tight in there. Not really sure how to proceed from here. My options: 1) Find someone who can remove the stuck fitting, and use a steel adapter so it won't fatigue? (Female BSPT for the R34 sender to 1/8NPT male - HARD to find). IF it isn't possible to remove - Buy a new block ($320) and have someone tap a new 1/8NPT in the top of it ($????) and hope the steel adapter works better. 2) Buy a new block and give up on the OEM pressure sender for the dash entirely, and use the supplied 1/8 NPT for the oil temp sender. Having the oil pressure read 0 in the dash with the warning lamp will give me a lot of anxiety driving around. I do have the actual GM sensor/sender working, but it needs OBD2 as a gauge. If I'm datalogging I don't actually have a readout of what the gauge is currently displaying. 3) Other? Find a new location for the OEM sender? Though I don't know of anywhere that will work. I also don't know if a steel adapter is actually functionally smart here. It's clearly leveraged itself through vibration of the motor and snapped in half. This doesn't seem like a setup a smart person would replicate given the weight of the OEM sender. Still pretty happy being lucky for once and seeing this at the absolute last moment before bye bye motor in a big way, even if an adapter is apparently 6 weeks+ delivery and I have no way to free the current stuck/potentially destroyed threads in the current oil block.
×
×
  • Create New...