Jump to content
SAU Community

Recommended Posts

? Isn't it ? Yep just a raised up pallet, so something you can put the centre plate on, have the long front sections of the shafts pointing down while you're tapping them out. Easier than trying to tap them out sideways when the centre plate and geaset is mounted in a vice.

Finished the teardown and rebuild on the old man's box and transfer case modification yesterday. A photo I thought you might find interesting proof of why not to use any smooth shift additives or anything but GL-4 oil in a GTR synchro box. This is a synchro from 1st, it is completely stuffed and has been attacked by incorrect oils being in the box. Nulon and Penrite additives are terrible for doing this. The new one is the shiny one obviously, and the discoloured one actually has some parts of the synchro teeth missing also.

 

IMG_20200629_170020_6.jpg

IMG_20200620_153727_5.jpg

The gear also had a lot of synchro teeth missing, all stuck to the box drain sump plug.

IMG_20200624_162758_3.jpg

IMG_20200620_152508_8.jpg

  • Like 1
  • 1 month later...

A few minor updates.

New 3rd gear and press on sleeve finally arrived from Amayama. Corona making a (unt of itself again...

Front diff should be back in a week or so from the dude who is resetting it in the sump for me.

I tried BK's method of removing the shafts from the centre plate and had mixed results... The counter shaft went from staying in place after 20 hits with the dead blow hammer to launching itself out and smashing into the synchro on the mainshaft and smashing it in half ?‍♂️.  I decided to keep trying with the mains haft but ended up destroying my dead blow hammer which disintegrated in a shower of ball bearings and metal dust..   BK, you can stick your bloody method! ?? 

Went back to the original plan of modifying the press to finish it off. Seeing I bought the bloody thing primarily for that purpose I may as well use it!

I cut the deck in half then cut up some steel plate to weld it back together. I made it 120mm between each side which is big enough to fit the largest synchro on the mainshaft in between them.

I also drilled new holes on the middle of the deck to be able to support it from two points on the uprights rather than just the one. Seeing the deck is now wider it puts a lot more load on the pins. 

Cue more boring press modification pictures!

As soon as the mods were finished i threw the mainshaft and centre plate in the press and off it came with minimal effort!

Building my new mower shed next weekend so I can get my machining/welding/grinding shed up and running.  It'll be great to get all of that stuff out of main shed. 

Slowly slowly!

20200809_120016.jpg

20200809_120114.jpg

20200815_150649.jpg

20200815_171044.jpg

20200815_182309.jpg

20200815_182315.jpg

20200816_171757.jpg

20200816_174138.jpg

20200816_174506.jpg

20200816_174523.jpg

20200816_174527.jpg

  • Like 1
1 hour ago, BK said:

I can't believe you had so much trouble getting the shafts out ?! Anyway good to see you're progressing !

Yeah I dunno, it just had it in for me!  I'm not sure if it was because it was a pretty new gearbox??  Anyway, all good.  It's heading in the right direction now!  Once I get this shed out of the way I'm back into it!

Boring shed pic-

20200811_172449.jpg

3 minutes ago, Ben C34 said:

true, boring pic. Back to press mod pics please!

Ha ha, sorry they're all boring non car related posts lately!  Hopefully in a few weeks that will change a little bit......

  • Like 1

Hi mate, very kind words, thankyou.  I'm glad you're enjoying what is possibly the slowest build on the whole of SAU :).

I can feel the motivation juices slowly churning away again so fingers crossed I can start to get into it again.  If we end up going back to shorter hours here at work again (due to COVID) then there's a chance I'll have a bit more extra time to work on it again!

On 17/08/2020 at 2:59 PM, Shoota_77 said:

Ha ha, sorry they're all boring non car related posts lately!  Hopefully in a few weeks that will change a little bit......

*eagerly waits for bathroom and kitchen reno posts*

OR

SAMSONAS

  • Like 1
1 hour ago, Dose Pipe Sutututu said:

*eagerly waits for bathroom and kitchen reno posts*

OR

SAMSONAS

House is only 6 years old so renos are years away!

Ha ha, put in a pool for the kids or get a sequential.... Hmmmmm.

Sequential will be cheaper! 

18 minutes ago, Ben C34 said:

Kids will swim in pool 15 times a year max once novelty wears off after first year.

 

you will drive the car maybe more than that a year?

This man here makes a valid point, you would definitely drive the car at least 16 times a year. So in conclusion, get a sequential box.

Jesus that escalated since the last time I checked in ??.

16 swims a year versus no drives for 8 years. The pool is looking like the smarter option at this point!

I’d need to sell the car to afford either of them which would make one of the choices a redundant decision.....

  • Like 1

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now



  • Similar Content

  • Latest Posts

    • Well, that's kinda the point. The calipers might interfere with the inside of the barrels 16" rims are only about 14" inside the barrels, which is ~350mm, and 334mm rotors only leave about 8mm outboard for the caliper before you get to 350, And.... that;s not gunna be enough. If the rims have a larger ID than that, you might sneak it in. I'd be putting a measuring stick inside the wheel and eyeballing the extra required for the caliper outboard of the rotor before committing to bolting it all on.
    • OK, so again it has been a bit of a break but it was around researching what had been done since I didn't have access to Neil's records and not everything is obvious without pulling stuff apart. Happily the guy who assembled the engine had kept reasonable records, so we now know the final spec is: Bottom end: Standard block and crank Ross 86.5mm forgies, 9:1 compression Spool forged rods Standard main bolts Oil pump Spool billet gears in standard housing Aeroflow extended and baffled sump Head Freshly rebuilt standard head with new 80lb valve springs Mild porting/port match Head oil feed restrictor VCT disabled Tighe 805C reground cams (255 duration, 8.93 lift)  Adjustable cam gears on inlet/exhaust Standard head bolts, gasket not confirmed but assumed MLS External 555cc Nismo injectors Z32 AFM Bosch 023 Intank fuel pump Garret 2871 (factory housings and manifold) Hypertune FFP plenum with standard throttle   Time to book in a trip to Unigroup
    • I forgot about my shiny new plates!
    • Well, apparently they do fit, however this wont be a problem if not because the car will be stationary while i do the suspension work. I was just going to use the 16's to roll the old girl around if I needed to. I just need to get the E90 back on the road first. Yes! I'm a believer! 🙌 So, I contacted them because the site kinda sucks and I was really confused about what I'd need. They put together a package for me and because I was spraying all the seat surfaces and not doing spot fixes I decided not to send them a headrest to colour match, I just used their colour on file (and it was spot on).  I got some heavy duty cleaner, 1L of colour, a small bottle of dye hardener and a small bottle of the dye top coat. I also got a spray gun as I needed a larger nozzle than the gun I had and it was only $40 extra. From memory the total was ~$450 ish. Its not cheap but the result is awesome. They did add repair bits and pieces to the quote originally and the cost came down significantly when I said I didn't need any repair products. I did it over a weekend. The only issues I had were my own; I forgot to mix the hardener into the dye two coats but I had enough dye for 2 more coats with the hardener. I also just used up all the dye because why not and i rushed the last coat which gave me some runs. Thankfully the runs are under the headrests. The gun pattern wasn't great, very round and would have been better if it was a line. It made it a little tricky to get consistent coverage and I think having done the extra coats probably helped conceal any coverage issues. I contacted them again a few months later so I could get our X5 done (who the f**k thought white leather was a good idea for a family car?!) and they said they had some training to do in Sydney and I could get a reduced rate on the leather fix in the X5 if I let them demo their product on our car. So I agreed. When I took Bec in the E39 to pick it up, I showed them the job I'd done in my car and they were all (students included) really impressed. Note that they said the runs I created could be fixed easily at the time with a brush or an air compressor gun. So, now with the two cars done I can absolutely recommend Colourlock.  I'll take pics of both interiors and create a new thread.
    • Power is fed to the ECU when the ignition switch is switched to IGN, at terminal 58. That same wire also connects to the ECCS relay to provide both the coil power and the contact side. When the ECU sees power at 58 it switches 16 to earth, which pulls the ECCS relay on, which feeds main power into the ECU and also to a bunch of other things. None of this is directly involved in the fuel pump - it just has to happen first. The ECU will pull terminal 18 to earth when it wants the fuel pump to run. This allows the fuel pump relay to pull in, which switches power on into the rest of the fuel pump control equipment. The fuel pump control regulator is controlled from terminal 104 on the ECU and is switched high or low depending on whether the ECU thinks the pump needs to run high or low. (I don't know which way around that is, and it really doesn't matter right now). The fuel pump control reg is really just a resistor that controls how the power through the pump goes to earth. Either straight to earth, or via the resistor. This part doesn't matter much to us today. The power to the fuel pump relay comes from one of the switched wires from the IGN switch and fusebox that is not shown off to the left of this page. That power runs the fuel pump relay coil and a number of other engine peripherals. Those peripherals don't really matter. All that matters is that there should be power available at the relay when the key is in the right position. At least - I think it's switched. If it's not switched, then power will be there all the time. Either way, if you don't have power there when you need it (ie, key on) then it won't work. The input-output switching side of the relay gains its power from a line similar (but not the same as) the one that feeds the ECU. SO I presume that is switched. Again, if there is not power there when you need it, then you have to look upstream. And... the upshot of all that? There is no "ground" at the fuel pump relay. Where you say: and say that pin 1 Black/Pink is ground, that is not true. The ECU trigger is AF73, is black/pink, and is the "ground". When the ECU says it is. The Blue/White wire is the "constant" 12V to power the relay's coil. And when I say "constant", I mean it may well only be on when the key is on. As I said above. So, when the ECU says not to be running the pump (which is any time after about 3s of switching on, with no crank signal or engine speed yet), then you should see 12V at both 1 and 2. Because the 12V will be all the way up to the ECU terminal 18, waiting to be switched to ground. When the ECU switches the fuel pump on, then AF73 should go to ~0V, having been switched to ground and the voltage drop now occurring over the relay coil. 3 & 5 are easy. 5 is the other "constant" 12V, that may or may not be constant but will very much want to be there when the key is on. Same as above. 3 goes to the pump. There should never be 12V visible at 3 unless the relay is pulled in. As to where the immobiliser might have been spliced into all this.... It will either have to be on wire AF70 or AF71, whichever is most accessible near the alarm. Given that all those wires run from the engine bay fusebox or the ECU, via the driver's area to the rear of the car, it could really be either. AF70 will be the same colour from the appropriate fuse all the way to the pump. If it has been cut and is dangling, you should be able to see that  in that area somewhere. Same with AF71.   You really should be able to force the pump to run. Just jump 12V onto AF72 and it should go. That will prove that the pump itself is willing to go along with you when you sort out the upstream. You really should be able to force the fuel pump relay on. Just short AF73 to earth when the key is on. If the pump runs, then the relay is fine, and all the power up to both inputs on the relay is fine. If it doesn't run (and given that you checked the relay itself actually works) then one or both of AF70 and AF71 are not bringing power to the game.
×
×
  • Create New...