Jump to content
SAU Community

Recommended Posts

R32 GTR Morimoto Mini D2S 4.0 Retrofit

So after numerous ridiculous nights driving without adequate lighting in my R32 Skyline. I decided to do something about it. I reached out to TRS customer support and they began to point me in the right direction. I made a few additional calls to a couple of individuals TRS referred me too as they had completed retrofits on a few R32's as well. After these insightful discussions I boiled it down to going with either the Morimoto Mini H1 7.0 or the Morimoto Mini DS2 4.0. After numerous recommendations I chose the DS2 4.0! I placed my pre-ordered through TRS and waited patiently for these bad boys to come in. As soon as they arrived it was time to get to work. First of all I must say the quality and design of these are incredible, but they weren't going to install themselves. After staring at them for at least 2 hours and surfing numerous forums on previous retrofits it was apparent that I was not getting this done without hacking at my OEM projector. See the DS2 is significantly smaller and shorter than the OEM projector so I would need a bracket to step up to the OEM placement. What better bracket to manipulate than the OEM. I proceeded to cut the OEM housing leaving only the OEM frame. (Never mind the blocks they came later. Forgot to take a pic of the bracket when I first cut it)image.jpeg

At this point I lined up the DS2 4.0 and used a punch to mark placement of the screws and created and cardboard template to determine what approach I was going to use to secure. image.jpeg

I've seen numerous individuals shave the OEM brackets as thin as possible, trim, drill and separate the new projector to mate in between the fabricated OEM bracket. I chose a different route as I did not want disrupt what I assumed to be a carefully thought out design so I ended up welding blocks (about an 3/4" long and a 1/4"of an inch high) along each corner where I originally marked, then drilled holes, and checked fitment a few times, shaving each block respectively using a small level. image.jpeg

Ensuring fitment between bracket and OEM bezel image.jpeg
I must say final fitment is incredible! secure and as flush as OEM. image.jpegimage.jpegimage.jpeg
Only one issue I caused myself was I forgot to trim the OEM bracket to allow the wiring for the high beam solenoid so I took a Dremel and filed away enough space to allow for the connector to secure into the projector. 
All in all I'm super stoked and can't wait to install on my vehicle.image.jpeg

  • Like 3

Nice! I have a few projectors lined to to retro into R32 housings, this is a good sight!

BTW, have you installed it on the car yet? See if the beam lines up with stock halogen. I found on my FX-R installs (no brackets), the projector points too low.

  • Like 1

@niZmO_Man

No; I have yet to install on the car. I'm attempting a few other add-ons while the lamp is still apart. Haven't setup the adhesive just yet. I will definitely add some photos upon install. 

I hope to maintain factory position by using the OEM bracket. At this point I'm more concerned about fitting the D2S bulb and igniter into the back of the housing. The mini D2S is shorter than the factory projector. I've considered installing the hardware while everything is apart but that still leaves me with the issue of changing a blown bulb in the future.

Depends on what bulb you get. I have Philips 85122 (OEM) and they've been fine on my car for 3 years. No need to pump more than 35W through them as well.

Also, the Koito OEM bulbs on my Subaru were fine after 5+ years of "outback abuse".

If you get a cheapie, can last anywhere between hours and years.

On 11/4/2016 at 0:22 PM, Carbonsky said:

@niZmO_Man

No; I have yet to install on the car. I'm attempting a few other add-ons while the lamp is still apart. Haven't setup the adhesive just yet. I will definitely add some photos upon install. 

I hope to maintain factory position by using the OEM bracket. At this point I'm more concerned about fitting the D2S bulb and igniter into the back of the housing. The mini D2S is shorter than the factory projector. I've considered installing the hardware while everything is apart but that still leaves me with the issue of changing a blown bulb in the future.

How'd you go with this?

  • Like 1
  • 6 months later...
  • 1 month later...
  • 2 weeks later...
  • 5 months later...
On 11/3/2016 at 9:22 PM, Carbonsky said:

@niZmO_Man

 At this point I'm more concerned about fitting the D2S bulb and igniter into the back of the housing. The mini D2S is shorter than the factory projector. I've considered installing the hardware while everything is apart but that still leaves me with the issue of changing a blown bulb in the future.

How did you go about connecting the bulb plug? Did you cut a large hole in the back of the plastic housing ?  Did you seal it somehow? 

Edited by amnash
  • 1 month later...
  • 4 years later...
On 6/10/2017 at 10:34 PM, Carbonsky said:

Late reply but I had a unfortunate injury and a few surgeries but bouncing back and finishing up this long over due project IMG_4619.thumb.JPG.cd7ec705792915cd2cedb34f706bf368.JPG

Not sure if I should go with the tint (on the left) or keep stock look... especially since the corners are going to be smoked

How/where did you get/install the daytime led strip on the bottom outline

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • As discussed in the previous post, the bushes in the 110 needed replacing. I took this opportunity to replace the castor bushes, the front lower control arm, lower the car and get the alignment dialled in with new tyres. I took it down to Alignment Motorsports on the GC to get this work done and also get more out of the Shockworks as I felt like I wasn't getting the full use out of them.  To cut a very long story short, it ended up being the case the passenger side castor arm wouldn't accept the brand new bush as the sleeve had worn badly enough to the point you could push the new bush in by hand and completely through. Trying a pair of TRD bushes didn't fix the issue either (I had originally gone with Hardrace bushes). We needed to urgently source another castor arm, and thankfully this was sourced and the guys at the shop worked on my car until 7pm on a Saturday to get everything done. The car rides a lot nicer now with the suspension dialled in properly. Lowered the car a little as well to suit the lower profile front tyres, and just bring the car down generally. Eternally thankful for the guys down at the shop to get the car sorted, we both pulled big favours from our contacts to get it done on the Saturday.  Also plugged in the new Stedi foglights into the S15, and even from a quick test in the garage I'm keen to see how they look out on the road. I had some concerns about the length of the LED body and whether it'd fit in the foglight housing but it's fine.  I've got a small window coming up next month where I'll likely get a little paint work done on the 110 to remove the rear wing, add a boot wing and roof wing, get the side skirt fixed up and colour match the little panel on the tail lights so that I can install some badges that I've kept in storage. I'm also tempted to put in a new pair of headlights on the 110.  Until then, here's some more pictures from Easter this year. 
    • I would put a fuel pressure gauge between the filter and the fuel rail, see if it's maintaining good fuel pressure at idle going up to the point when it stalls. Do you see any strange behavior in commanded fuel leading up to the point when it stalls? You might have to start going through the service manual and doing a long list of sensor tests if it's not the fuel system for whatever reason.
    • Hi,  Just joined the forum so I could share my "fix" of this problem. Might be of use to someone. Had the same hunting at idle issue on my V36 with VQ35HR engine after swapping the engine because the original one got overheated.  While changing the engine I made the mistake of cleaning the throttle bodies and tried all the tricks i could find to do a throttle relearn with no luck. Gave in and took it to a shop and they couldn't sort it. Then took it to my local Nissan dealership and they couldn't get it to idle properly. They said I'd need to replace the throttle bodies and the ecu probably costing more than the car is worth. So I had the idea of replacing the carbon I cleaned out with a thin layer of super glue and it's back to normal idle now. Bit rough but saved the car from the wreckers 🤣
    • After my last update, I went ahead with cleaning and restoring the entire fuel system. This included removing the tank and cleaning it with the Beyond Balistics solution, power washing it multiple times, drying it thoroughly, rinsing with IPA, drying again with heat gun and compressed air. Also, cleaning out the lines, fuel rail, and replacing the fuel pump with an OEM-style one. During the cleaning process, I replaced several hoses - including the breather hose on the fuel tank, which turned out to be the cause of the earlier fuel leak. This is what the old fuel filter looked like: Fuel tank before cleaning: Dirty Fuel Tank.mp4   Fuel tank after cleaning (some staining remains): Clean Fuel Tank.mp4 Both the OEM 270cc and new DeatschWerks 550cc injectors were cleaned professionally by a shop. Before reassembling everything, I tested the fuel flow by running the pump output into a container at the fuel filter location - flow looked good. I then fitted the new fuel filter and reassembled the rest of the system. Fuel Flow Test.mp4 Test 1 - 550cc injectors Ran the new fuel pump with its supplied diagonal strainer (different from OEM’s flat strainer) and my 550cc injectors using the same resized-injector map I had successfully used before. At first, it idled roughly and stalled when I applied throttle. Checked the spark plugs and found that they were fouled with carbon (likely from the earlier overly rich running when the injectors were clogged). After cleaning the plugs, the car started fine. However, it would only idle for 30–60 seconds before stalling, and while driving it would feel like a “fuel cut” after a few seconds - though it wouldn’t fully stall. Test 2 – Strainer swap Suspecting the diagonal strainer might not be reaching the tank bottom, I swapped it for the original flat strainer and filled the tank with ~45L of fuel. The issue persisted exactly the same. Test 3 – OEM injectors To eliminate tuning variables, I reinstalled the OEM 270cc injectors and reverted to the original map. Cleaned the spark plugs again just in-case. The stalling and “fuel cut” still remained.   At this stage, I suspect an intermittent power or connection fault at the fuel pump hanger, caused during the cleaning process. This has led me to look into getting Frenchy’s fuel hanger and replacing the unit entirely. TL;DR: Cleaned and restored the fuel system (tank, lines, rail, pump). Tested 550cc injectors with the same resized-injector map as before, but the car stalls at idle and experiences what feels like “fuel cut” after a few seconds of driving. Swapped back to OEM injectors with original map to rule out tuning, but the issue persists. Now suspecting an intermittent power or connection fault at the fuel pump hanger, possibly cause by the cleaning process.  
×
×
  • Create New...